Tesla TI2000-009 User Manual Download

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Tesla

™

TI2000-009 Transformer

User Manual

Built Smart...Proven Tough

Power Anytime, Anywhere

Tesla Industries, Inc.

101 Centerpoint Blvd.

New Castle, DE 19720

(302) 324-8910 Phone

(302) 324-8912 Fax

www.teslaind.com

Summary of Contents for TI2000-009

Page 1: ...esla TI2000 009 Transformer User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com ...

Page 2: ... teslaind com Improper use or failure to follow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of the TI2000 009 Step Down Transformer via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock Always protect the unit from short circuit No part of this manual...

Page 3: ... 6 4 3 280 VAC Output 7 4 4 Fuses 8 4 5 Transport Features 9 Section 5 Pre Operation 10 5 1 Maintenance Checks 10 Section 6 Operating Procedures 11 6 1 General 11 6 2 Operating Limits and Restrictions 11 6 3 Connect to VAC Power 11 6 4 Connect Ground Power Unit to Transformer 12 6 5 Connect DC Cable to Ground Power Unit 12 6 6 Connect DC Cable to Aircraft 13 Section 7 Post Operating Procedures 14 ...

Page 4: ...Tesla Industries Ground Power Units The observance of procedures limitations and performance criteria is essential to ensure peak operating efficiency and to maximize operational capabilities and life of the TI2000 009 Transformer Figure 1 1 1 TI2000 009 Transformer 1 2 Use of Words Shall Should and May Within this technical manual the word shall is used to indicate a mandatory requirement for pro...

Page 5: ...azard and a triangular icon that indicates the specific type of hazard WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictly adhered to could result in damage or destruction of equipment DANGER Indicates a condition operating procedure or practice which...

Page 6: ...E POTENTIAL The TI2000 009 is equipped with a charger temperature switch that automatically disables AC and charging functions when the internal temperature reaches above 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has...

Page 7: ... lbs 120 2 kg Delta Wye 3 2 Physical Dimensions All dimensions are in inches millimeters SIDE VIEW FRONT VIEW TOP VIEW 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A B C C D E F 24 89 632 2 20 30 515 6 26 24 666 6 22 90 581 7 14 88 377 9 9 39 238 5 9 03 229 4 Front View Side View Top View SIDE VIEW FRONT VIEW TOP VIEW 3 3 4 4 5 5 6 6 7 7 8 8 A B C D E F 24 89 632 2 20 30 515 6 26 24 666 6 22 90 581 7 14 88 377...

Page 8: ...is designed to convert 480 VAC three phase to 208 VAC three phase The unit s exterior features an input receptacle an output receptacle and wheels for transport The inside of the unit features replaceable fuses 1 2 208 Three Phase Output 1 480 Three Phase Input 2 Locking Casters 3 3 ...

Page 9: ...80 Three Phase VAC input cable is twenty feet long with a plug Figure 4 2 1 480 VAC Input cable location CAUTION Unit may be damaged if incorrect AC power is applied Check to make sure the unit is plugged into 480 phase VAC Figure 4 2 2 480 VAC cable plugged in ...

Page 10: ...se VAC output located on the top of the unit The output is a female receptacle and is used for plugging in the TI4200 GPU 24 TI4400 GPU 24 TI5200 GPU 24 or TI5400 GPU 24 male plug Figure 4 3 1 208 VAC Input cable location Figure 4 3 2 208 VAC receptacle Figure 4 3 3 208 VAC cable plugged in ...

Page 11: ...00V fuses located on the backside of the front panel Check with multimeter to ensure the fuses are blown before replacing CAUTION Be sure unit is completely disconnected from power before opening unit NOTE This is the only repair authorized for the user For all other repairs please contact Tesla s Customer Service Department at 302 324 8910 with any questions or concerns Figure 4 4 1 Replaceable F...

Page 12: ...00 009 has a telescopic handle that makes it easy to roll or push the unit It is also equipped with four wheels Handle Lockable casters Lockable Casters and Handle The Transformer is equipped with a handle and four lockable casters The transformer can be maneuvered on all four or you can remove the wheel base and mount the transformer to a solid surface wall floor etc ...

Page 13: ...s evident contact Tesla Industries Check Casters The TI2000 009 is equipped with four lockable casters Before moving the transformer make sure all four casters are unlocked so it can properly be moved to the desired location Check DC Power Cable And AC Power Cord For Damage Crushed or torn cables will need to be replaced before any operations can occur Check DC Power Cable Connections For Damage C...

Page 14: ...est data These limitations must be adhered to during all phases of operation WARNING FIRE EXPLOSION HAZARD POTENTIAL Severe injury or death from fire or explosion can occur if electrical sparks are produced near fuel vapors To prevent this make sure electrical outlets are switched to OFF position before connecting electrical plugs For added safety this unit shall not be operated during any aircraf...

Page 15: ...utput socket Once the plug is securely in place the input power circuit breaker can be switched to the ON position Figure 6 4 1 Transformer connected to GPU 6 5 Connect DC Cable to Ground Power Unit The chances of accidental arching are low but for added safety press the DC Output OFF button Ensure power cable connector is fully seated into the DC output receptacle Figure 6 5 1 DC ON OFF buttons l...

Page 16: ...craft receptacle When you are ready to supply DC power press the DC output ON button and it will illuminate DC bus power should come on and the aircraft s voltmeter should indicate 23 5 to 24 VDC 23 VDC minimum Starting Aircraft Engine Check power cable for security and correct installation prior to engine start Follow ground power unit engine starting procedure as specified in aircraft operator s...

Page 17: ...e the TI2000 009 Transformer should be covered and stored in a dry temperature controlled area Protect the unit from the elements and man made hazards whenever possible Make sure to keep the transformer s receptacle plugs and air vents clear of debris Disconnect unit and allow cooling time ...

Page 18: ...odically with a soft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the TI2000 009 Always inspect cables prior to use If no damage is evident proceed to the next step If damage is evident contact Tesla Customer Service Do not attempt to use any other type of power cables other than the Tesla cables included with the ...

Page 19: ... is shown in Figure 8 2 1 capable of measuring DC and AC voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 8 2 1 Digital Multimeter Check Unit for Evidence of Damage Check for dents punctures case distortion or misalignment and cracked or loose connec tors If no damage is evident proceed to the next step If damage is ...

Page 20: ...These functional test procedures should become routine 1 Place the negative probe on the re ceptacle s left ground insert and the positive probe on top side phase 1 insert 2 Move the positive probe to the right side phase 2 positive insert 3 Move the positive probe to the lower phase 3 positive post 1 Move the negative probe to the up per phase 1 probe and the positive probe to right side phase 2 ...

Page 21: ...ou travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start will provide anywhere from 1500 to 3500 peak starting amps 25 to 400 continuous amps DC and 23 to 96 hours of rechargeable power See our website www teslaind com to determine the proper Turbo Start for your needs 5 Will a Tesla Turbo Start spool up a turbine engin...

Page 22: ...bo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examine it Systems that are protected under warranty will be repaired at no charge If the warranty has expired you will receive a quote for necessary repairs prior to work being done Our turnaround time is 48 hours ...

Page 23: ...are used in this manual LIST OF ABBREVIATIONS Abbreviation Definition Amp Ampere AC Alternating Current C Degree Celsius cont Continuous DC Direct Current F Degree Fahrenheit Ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz Kg Kilograms KW Kilowatts LED Light Emitting Diode MAX Maximum MIN Minimum MPU Micro Power Unit VAC Volts Alternating Current VDC Volts Direct Current ...

Page 24: ...____ Fax ______________________________________ Email Purchase Order ______________________________________________________________________________ Model ____________________________________ Serial ________________________________________ Model ____________________________________ Serial ________________________________________ Shipping method to Tesla _____________________________________________...

Page 25: ......

Page 26: ...ern Regional Office 775 622 8801 9475 Double R Blvd Suite 2 Reno NV 89521 USA www teslaind com 02 11 14 15 kVA 3 phase 60 Hz Input 480 VAC 30 Amps Max 60 Hz Output 208 VAC 70 Amps Max 60 Hz Converts 480 VAC 3 phase to 208 VAC 3 phase Used with the TI4200 TI4400 TI5200 and TI5400 GPUs Size 25 8 L x 19 25 W x 24 66 H 655 5 mm x 489 mm x 626 3 mm Weight 265 lbs 120 2 kg SIDE VIEW FRONT VIEW TOP VIEW ...

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