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TI1000 GPU-24 UAV

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Section 3 – Operating Procedures

3.1 – Operating Procedures 

This section covers normal procedures and steps necessary to ensure safe and effi cient operation of the 

unit. 

NOTE

!

When not in use, the unit should always remain plugged into a suitable ac 

power source to ensure operational readiness at all times.

NOTE

!

If current demand exceeds 25 amps, converter output voltage will drop below 

28.5 Vdc and two or more LED status indicator bars will illuminate.  If all 

LED status indicator bars illuminate, both the converter and power cells are 

supplying 24 Vdc power output.

3.2 – General 

The user should be well-versed in both pre-use and functional checks for correct operations of this unit. 

Knowledge of the operating limits, restrictions, performance, unit capabilities and functions aids in correct 

and safe operations. Compliance with the instructions in this manual affect operational safety as well as the 

warranty of the unit.

3.3 – Operating Limits and Restrictions 

The minimum, maximum and normal operating ranges result from careful engineering and evaluation of test 

data.  These limitations must be adhered to during all phases of operation. 

3.4 – Performance

Refer to Section 7, PERFORMANCE DATA to determine the capability of the unit.  Consideration must be given 

to changes in performance resulting from variations in ambient temperature, mode of operation, state of 

charge (with or without ac power), and aircraft dc bus system ineffi ciency (voltage drops).

3.5 – Engine Starting Power 

The unit should always be charged above 80% prior to ground support engine starting.  However, circumstances 

may exist during use where unit recharge is not readily available and immediate external engine starting 

power is required.  The following provides minimum states of charge necessary to provide ample power for 

an effi cient engine start under specifi c current load demands.

 ENGINE START PEAK CURRENT Requirements 

MINIMUM CHARGE

 

Under 650 peak starting amps 

0-50% charged

 

650 - 850 peak starting amps 

50-60% charged

 

850 - 1000 peak starting amps 

60-70% charged

 

1000 - 1200 peak starting amps 

70-80% charged

 

1200 - 1500 peak starting amps 

80-100% charged

 ENGINE START PEAK CURRENT Requirements 

MINIMUM CHARGE

 

Under 1200 peak starting amps 

0-40% charged

 

1200 - 1500 peak starting amps 

40-50% charged

 

1500 - 1800 peak starting amps 

50-60% charged

 

1800 - 2100 peak starting amps 

60-70% charged

 

2100 - 2400 peak starting amps 

70-80% charged

 

2400 - 3000 peak starting amps 

80-100% charged

If current demand exceeds 10 amps, converter output voltage will drop below 

28.5 Vdc and two or more LED status indicator bars will illuminate.  If all 

LED status indicator bars illuminate, both the converter and power cells are 

supplying 24 Vdc power output.

Summary of Contents for TI1000 GPU-24 UAV

Page 1: ...Tesla TI1000 GPU 24 UAV User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com...

Page 2: ...or injury or death by electrical shock Any attempts to open or examine the inside of the TI1000 GPU 24 UAV via a tool or device borescope probe etc can result in unit failure and or injury by electri...

Page 3: ...in a well ventilated area May cause cancer if ingested or inhaled Causes skin irritation serious eye damage Causes damage to central nervous system blood and Contact with internal components may cause...

Page 4: ...ot use combustible materials If possible carefully neutralize spilled electrolyte with soda ash sodium bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow disch...

Page 5: ...mensions 7 2 6 Airflow Ports 7 2 7 Operating Positions 8 2 8 AC Input Circuit Breaker 9 2 9 24 VDC Output Connector 9 2 10 Input Voltage Selector Switch 10 2 11 Push to Test Button and LED Status Indi...

Page 6: ...ed Questions 23 24 6 2 Basic Usage Operation Questions 24 6 3 Basic Troubleshooting 25 Section 7 Performance Data 26 7 1 Purpose 26 7 2 General 26 7 3 Data Basis 26 7 4 Specific Conditions 26 7 5 Gene...

Page 7: ...enheit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MP...

Page 8: ...rd WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not stric...

Page 9: ...r user or the unit is wet while the unit is connected to a power source If the unit has come into contact with water disconnect ac power from the ac source If AC Input Circuit Breaker has tripped due...

Page 10: ...erated during any fuel handling operation Power output is restricted to dc power only 1 5 Extreme Environments CAUTION Unit Damage Potential The unit s charger temperature switch automatically disable...

Page 11: ...se of your new TI1000 GPU 24 UAV Ground Power Unit The TI1000 GPU 24 UAV provides DC electrical ground power for aircraft flight line maintenance and ground support operations The unit is designed to...

Page 12: ...n occurs 24 VDC Output Connector 4 Provides 24 Vdc to 28 5 Vdc 10 A AC Input Connector 5 Connects to Single Phase 100 260 Vac line voltage 24 VDC Capacity Meter 6 Indicates the 24V battery charge stat...

Page 13: ...e Maintenance free DC Output 10 amps continuous 28 5 Vdc when plugged into ac power Rechargeable Rate 60 minutes from full discharge 25 C Size 20 61 long x 5 2 wide x 10 56 high 523 49mm x 132 08mm x...

Page 14: ...lugged into ac power the internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more...

Page 15: ...ted in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake Figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 1 Vert...

Page 16: ...o the unit Plug in ac line cord on military unit 4 The unit should power up automatically If the breaker continues to trip return the unit to Tesla Industries for repair Figure 2 8 1 AC Input Circuit...

Page 17: ...witch to read 230V see figure 2 10 3 2 Rotate cover back into place Replace and tighten screw 3 Figure 2 10 2 Unscrew Protective Cover Figure 2 10 3 Select Voltage 2 10 Input Voltage Selector Switch T...

Page 18: ...a correct reading Without ac power input or dc power output simply press the Push to Test button on the faceplate 2 and hold for approximately 2 to 3 seconds The LED bar graph should light up indicat...

Page 19: ...t Consideration must be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficie...

Page 20: ...o a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold Hot Soaked Temp...

Page 21: ...ity in excess of 0 30 inch 0 76 cm or continuously between 0 30 and 0 10 inch per hour OK OPERATION NOT RECOMMENDED Light rain drizzle or sleet Precipitation falling on a continuous basis between 0 10...

Page 22: ...rs If no damage is evident proceed to the next step If damage is evident contact Tesla Industries Inc Figure 3 7 2 Testing DC Receptacle Check DC Voltage Reading at DC Receptacle Terminals To verify t...

Page 23: ...negative probe to the dc negative post A Multimeter should read 0 Volts 3 Place the negative probe to the fastener screw on the dc plate Move the positive probe to the dc positive post C Multimeter s...

Page 24: ...e and free from water Figure 3 8 1 TI1000 GPU 24 UAV 3 9 Transporting Unit The TI1000 GPU 24 UAV can be carried for short distances by hand but if the area of operation is further then 45 meters 150 f...

Page 25: ...your line cord you can plug the unit into a wall socket to charge the batteries Until the unit is fully charged the LED status will read half or no charge Plug the TI1000 GPU 24 UAV into ac power to k...

Page 26: ...er generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to backcharge for approximately 30 seconds NOTE Plug the TI1000 G...

Page 27: ...amaged if recharged by NiCad or Lithium Ion battery chargers Power cells should only be charged by either the TI1000 GPU 24 UAV s internal charger and the ac power cord furnished with the equipment or...

Page 28: ...t cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident p...

Page 29: ...Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CE...

Page 30: ...ormation regarding safe operation in damp environments 6 Are there any HAZMAT or disposal issues No Contact Tesla for more information 7 Are Tesla TI1000 GPU 24 UAV used in shop maintenance and testin...

Page 31: ...rovides a way for the user to visually see the amount of available power that the unit can supply This lets the operator know if there is enough power to perform ground maintenance For more informatio...

Page 32: ...failure A Please contact Tesla Customer Service A at 302 324 8910 4 Unit emits sparks when plugged into power source Water or moisture has seeped A in unit Internal failure B Move unit to dry warm air...

Page 33: ...nce chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled...

Page 34: ...50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41...

Page 35: ...ation based on actual test data at Pratt Whitmey on 30 March 1992 SECONDS 1500 1350 1200 1050 900 750 600 450 150 300 0 0 5 10 15 20 25 30 29 C Temp 25 C Temp TI1000 Maximum Output Current TI1000 Outp...

Page 36: ...r can be custom ordered to fit your needs Tesla specializes in outfitting cables with a variety of connectors and junction boxes Contact Tesla Customer Service to find out more about our selection of...

Page 37: ...184 is the safest and easiest way to support and transport the TI1000 models out in the field and through hangars and flight lines Tesla stands behind the Transport Dolly with a team of customer serv...

Page 38: ...ean Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Cameroo...

Page 39: ...rd Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Con...

Page 40: ...n Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S A...

Page 41: ...5000 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord Tah...

Page 42: ...6000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TE...

Page 43: ..._____________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ______________...

Page 44: ...Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com...

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