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3.1 Checking the shipment

3 instAllAtion/set-uP

Upon receiving the shipment, fi rst check the packaging and outer equipment 
for visible damage. Also, check packaging and casings of peripherals (if any). 
Record in writing any defects which were possibly caused in transit. If the 
shipment shows damage or is not complete, immediately advise the shipping 
agency and/or your dealer.

3.2 Delivery contents

The standard delivery contains the basic unit as well as several attachments 
and accessories.

3.2.1 Standard accessories

 

One power cable

3.2.2 Documentation

The following manuals are supplied:

 

This PA 5840 Automotive battery simulators hardware guide

3.3 Set-up

 

CAUTION! The equipment may be set-up by qualifi ed 
personnel only. It is imperative to observe the safety 
instructions at the beginning of this manual. The equip-
ment will be safe to operate and perform to its specifi -
cations only under the environmental conditions found 
in chapter 7.1 Environmental conditions.

Summary of Contents for PA 5840 Series

Page 1: ...1 PA 5840 Automotive bAttery simulAtors user mAnuAl 601 306A Advanced Test Equipment Rentals www atecorp com 800 404 ATEC 2832 Established 1981...

Page 2: ...PA 5840 PA 5840 Automotive battery simulators User Manual...

Page 3: ...es 9 3 Installation set up 11 3 1 Checking the shipment 11 3 2 Delivery contents 11 3 2 1 Standard accessories 11 3 2 2 Documentation 11 3 3 Set up 11 3 3 1 Operating position 12 3 3 2 Line voltage co...

Page 4: ...nt with ISO 7636 and similar for transient immunity 24 5 2 Voltage variations for starting profiles 24 5 3 Fast rise time for callenging voltage dip applications 25 5 4 Voltage ripple and sine wave no...

Page 5: ...safety equipment must not be removed put out of operation or bypassed Handle all safety equipment with care If a safety device should be broken or is not working the system must be put out of operatio...

Page 6: ...ted to the excess voltage category II according IEC 60664 Warning symbol Signal word Definition DANGER Possibly dangerous situation that may cause damage to persons or heavy damage to the tester and o...

Page 7: ...uipment Do not touch any conductive parts at the output connectors the fixture and the test object during a test run Disconnect the device from the mains before opening the casing for main tenance or...

Page 8: ...al included with any additional instru ment or device you intend to use with your Teseq test equipment 1 8 Reduction in operational safety If you have any reasons to suppose that the test equipment is...

Page 9: ...pplicable standards include IS0 7637 IS0 16750 JASO D001 MIL STD 461E SAE J1113 as well as automobile manufacturer specifications Types of testing include supply voltage variations dips and drops ISO...

Page 10: ...ve test systems Power dissipation is always a consideration with amplifiers To avoid excessive heat the PA 5840 range includes a range selection switch on the front panel to enable the amplifier to de...

Page 11: ...very contents The standard delivery contains the basic unit as well as several attachments and accessories 3 2 1 Standard accessories One power cable 3 2 2 Documentation The following manuals are supp...

Page 12: ...danger Carefully observe grounding precautions The plug on the power cord may be replaced by qualified personnel only The power cord of the equipment is located on the back of the equipment The power...

Page 13: ...acclimatized 3 4 PA 5840 Front panel connectors 3 4 1 The control connector The CONTROL connector is an input port from the function generator card Connect the 9 pin DSub CONTROL connector to the app...

Page 14: ...14 PA 5840 3 4 2 Pin count of the control I O DSub connector 3 4 3 The function generator input connector...

Page 15: ...the available current limit where 1 V 10 and 10 V 100 current limit For example for a PA 5840 150 which has a maximum constant current of 50 A a 5 V input will set a current limit of 25 A and a maxim...

Page 16: ...tails 3 4 6 The sense output connectors The SENSE connectors may be connected to compensate for voltage drop of the cables to the DUT or to the NSG 5000 series 3 4 7 Rear panel connectors The connecto...

Page 17: ...an be switched ON and OFF with the main switch The output range is selectable between 30 and 60 V by pressing the output range button 4 operation NOTE The 30 Volts range is for greater efficiency duri...

Page 18: ...e tester from the line voltage OFF The system is completely powered off ON The system is in standby mode when first starting the system or after an error condition In order to start the system the fir...

Page 19: ...en pressing the VIEW CURRENT LIMIT button 4 4 The output current RMS display 4 5 The view current limit button This LED indicates that the current limit has been reached The current does not take effe...

Page 20: ...t when the internal operating range reaches critical and the system is turned to a special cooling mode that means that the amplifier is turned on and the fans are cooling but no output is allowed Tur...

Page 21: ...ere high bandwidths are required This mode allows frequencies up to 150 kHz CAUTION As with all fast amplifiers the user should monitor the DUT to ensure no ringing or excessive over shoot is present...

Page 22: ...options of the amplifier GAIN HIGH x7 Indicates a gain of seven 1 V in will result in 7 V output voltage GAIN LOW x1 Indicates a gain of one 1 V in will result in 1 V output voltage 4 9 The current li...

Page 23: ...0 ms before the current limitation starts 3x I MAX this selection will allow an inrush current of three times the maximum current available from the battery simulator for 200 ms before the current lim...

Page 24: ...ernal resistance low noise and high inrush current the PA 5840 is compliant with section 5 4 of ISO 7637 2 2004 5 Applications 5 2 Voltage variations for starting profiles The PA 5840 series is often...

Page 25: ...meet the relevant standards and is often used for dips and drops applications where 10 s rise times are specified 5 4 Voltage ripple and sine wave noise simulations The PA 5840 is also commonly used t...

Page 26: ...T 5510 HVPSU Power entry Battery switch Controller CT 5610 FG 5620 Blank Slot TC 5650 PA 5640 DS 5630 NSG 5600 PC IEEE PA 5840 PA 5840 Bat Aux Coil EUT output PM output SVI output Auxiliary input Sens...

Page 27: ...sonnel Before moving the equipment even over a short distance you must first turn it off and disconnect it from the mains Remove any fixturing devices and or test objects Also disconnect the amplifier...

Page 28: ...fast breaker but set to a higher current limit than the thermal element The different versions of the PA 5840 are equipped as follows Type No of phases Supply voltage Ueff Primary current Ieff PA 584...

Page 29: ...150 Amp pk PA 5840 300 300 Amp pk General Forward voltage gain switchable 7 1 7 1 7 1 Bandwidth 3 dB DC to 40 kHz standard to 150 kHz high freq DC to 40 kHz standard to 150 kHz high freq DC to 40 kHz...

Page 30: ...ft Uout 0 1 max Temperature drift Uout 0 02 C Output ripple Uout 10 mVrms for more details and measurement methods see the calibration report Recovery 90 of excursion within 25 s Output rise time 3 s...

Page 31: ...195 kg 429 lbs 290 kg 780 lbs Control panel top front 2 x Display 31 2 digit red LED Voltage current 1 x Connector 9 pole male D Uprog Iprog 2 x Connector BNC Uprog Iprog Front panel low front Connect...

Page 32: ...32 PA 5840 7 3 Pictures 7 3 1 Front view 7 3 1 Rear view...

Page 33: ...33 7 3 3 Declaration of conformity CE...

Page 34: ...6 10 8460 8080 F 86 10 8460 8078 chinasales teseq com Germany Teseq GmbH T 49 30 5659 8835 F 49 30 5659 8834 desales teseq com Singapore Teseq Pte Ltd T 65 6846 2488 F 65 6841 4282 singaporesales tese...

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