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TC-5972DP Pneumatic Shield Box

User Manual

R20191111

Summary of Contents for TC-5972DP

Page 1: ...TC 5972DP Pneumatic Shield Box User Manual R20191111...

Page 3: ...ating Environment 1 5 Optional Parts Check 1 6 TESCOM Sales and Service Office PART 2 Hardware Description 2 Hardware Overview 2 1 Front 2 2 Rear 2 3 Inside 2 4 Control Box 2 5 Dimensions 3 Optional P...

Page 4: ...Port Setting 5 3 RS 232C Command Protocol 5 4 Control with Terminal Application on PC 5 5 RS 232C Command List 5 6 RS 232C Commands in Detail PART 4 Maintenance 6 Maintenance 6 1 Maintenance 6 2 Perf...

Page 5: ...Revision History v Revision Record Revision Description Date v1 0 Initial Draft 2019 11 06 v1 1 First Release 2019 11 12...

Page 6: ...s warranty does not apply to Expendables and Accessories and any failure or damage caused by improper use or unauthorized service In such cases TESCOM may refuse to offer any service under the warrant...

Page 7: ...ate in explosive atmosphere To avoid injury or fire hazard do not operate this product in an explosive atmosphere Provide proper ventilation To prevent product overheating provide proper ventilation D...

Page 8: ...es that could result in damage to the product or other property Symbols The following symbols may appear in this manual or on the product Symbol Meaning Crush hazard Moving part can cause serious inju...

Page 9: ...PART 1 1 Getting Started...

Page 10: ...umatic control of lid open close and diverse fixture motions EMI filters on all Data and DC lines Easily customizable to meet various test needs Red and Green LED s for Pass Fail indication RS 232C Re...

Page 11: ...ectiveness of the shield box Frequency Shielding effectiveness dB 100 to 2000 MHz 70 dB 2000 to 3000 MHz 70 dB 3000 to 6000 MHz 60 dB Absorber Reflectivity The refelectivity below is verified by measu...

Page 12: ...used for a long time securely pack it and store in a dry place at room temperature 1 5 Optional Parts Check Referring to 3 Optional Panels Fixture check optional panels and accessories whether they a...

Page 13: ...PART 2 5 Hardware Description...

Page 14: ...2 Hardware Overview Front 6 2 1 Front Figure 2 1 TC 5972DP Front Components...

Page 15: ...12 Fixture operation button 5 Ventilation holes 13 PASS FAIL LED 6 Lid safety guide 14 Power switch 7 Lid open sensor JP21 15 Remote Switch 8 Lid close sensor JP22 2 2 Rear Figure 2 2 TC 5972DP Rear C...

Page 16: ...onnector No Description 1 Probe UP air port 4 speed control function excluded 2 Probe DOWN air port 4 speed control function excluded 3 Handler IN air port 4 speed control function excluded 4 Handler...

Page 17: ...2 4 TC 5972DP Inside D SUB 9P Female Connector Pin Map Table 2 4 TC 5972DP Inside D SUB 9P Female Connector Pin Map Pin Number Female Function 1 Probe Sensor Signal 2 Probe Sensor GND 4 Handler Senso...

Page 18: ...connector remote switch 3 Power Supply JP1 24V DC input connector 4 Pass Fail LED JP15 Fail LED connector 5 JP14 Pass LED connector 6 JP13 Fail LED connector remote switch 7 JP12 Pass LED connector re...

Page 19: ...pen detection sensor connector 13 JP7 Handler inward detection sensor connector 14 JP6 Probe downward detection sensor connector 15 Operation Buttons JP4 Gray button connector remote switch 16 JP5 Whi...

Page 20: ...12 Dimensions 2 5 2 Outer Dimensions...

Page 21: ...rface Panel Order Number Configuration Blank Panel M5970D01A Blank module Absorber Data Interface Panel M5970C03A One 1 N f outside and SMA f inside One 1 RJ 45 outside and inside One 1 DB25 p outside...

Page 22: ...nel M5970C12A One 1 USB 2 0 outside and inside One 1 DB9 p outside and DB9 s inside 100 pF Pi filter One 1 DB25 p outside and DB25 s inside 100 pF Pi filter Cooling Fan C5970D 2017A C5970D 2018A One 1...

Page 23: ...dB from 3 to 6 GHz DB9 1000pF pi Filter 3409 0008 1 3 Mbps 100 VDC 5 Amps max 70 dB from 0 5 to 2 GHz 80 dB from 2 to 3 GHz 70 dB from 3 to 6 GHz DB9 100pF pi Filter 3409 0010 1 10 Mbps 100 VDC 5 Amp...

Page 24: ...0 dB from 0 5 to 2 GHz 80 dB from 2 to 3 GHz 80 dB from 3 to 6 GHz 1 Shielding effectiveness is an estimated value with each I O interface applied 2 The data above was measured by TESCOM and they may...

Page 25: ...rid Fixtures Grid Fixture Order Number Configuration F59725B Antenna Coupler Fixed Type Fixture Antenna Coupler Optional TC 93026A F59724B TC 5972DP Top Fixture Antenna Coupler Optional TC 93061A F597...

Page 26: ...18 Fixtures Figure 3 1 Sample Images of Custom Fixtures...

Page 27: ...PART 3 19 Putting into Operation...

Page 28: ...ge and check whether the following accessories are included Exterior and Accessory Inspection 1 Upon receiving the TC 5972DP check for any damage might have occurred during the shipment 2 Referring to...

Page 29: ...1 6 C5972CP 2016 1 Cylinder Lock 1 7 4601 0018A Remote Switch Cable 2m 1 In case of any abnormality do not install or operate Shield Box for your own safety Please contact TESCOM immediately 4 2 Conne...

Page 30: ...on connect the 24V DC Power Supply Adapter which is included in the package For your own safety please use the 24V DC Power Supply Adapter provided by TESCOM Turning Shield Box On 1 Press the power sw...

Page 31: ...ut air pressure 5 10 bar Main air connector 6 mm OD hose one touch push on fitting It is highly recommended that the compressed air system must be used in conjunction as shown below Insufficient air q...

Page 32: ...hear a click sound 4 Open the air valve and supply the compressed air The lid of Shield Box will pop open if you turn the power on while the compressed air is connected 4 2 3 Remote Switch Connection...

Page 33: ...ection For safety reasons keep two buttons apart at least 25cm and press them with both hands 4 2 4 Lid Control Closing The Lid Keep pressing both remote switch buttons simultaneously until the lid is...

Page 34: ...nd off and then press both buttons again Also if you let go of a button or two before the lid is completely shut the lid will open again and Fail LEDs will be on An error data ERR90 will return if it...

Page 35: ...return the number in 8 digits 4 2 5 Pass Fail LED Indicator Green and red LED indicators will be on if the command PASS or FAIL is sent through RS 232C while the lid is closed Another LED indicator on...

Page 36: ...iguration Commands Table 4 2 Handler and Probe Operation Modes Operation Mode Description Sensor Mode The operation of fixture is detected by sensors This mode can prevent damage from malfunction to e...

Page 37: ...the fixture is in position or not This may cause damage to the product or the DUT 2 If any sensor detects that the operation is incomplete everything returns to the previous position and the red LED w...

Page 38: ...ation with Fixture Figure 4 7 Fixture Connection Guide 1 Remove the fitting plug and connect 4 mm OD air hose to the fitting Figure 4 8 Fitting Plug Removal 2 With all Probe air hoses connected it wil...

Page 39: ...x Operation without Fixture In order to work Shield Box without fixture the fixture mode must be set to Off Mode Refer to 5 6 2 1 Handler Probe Configuration Commands If the fixture mode is set to Sen...

Page 40: ...RS 232C 5 1 RS 232C Cable Connection Connect RS 232C Cable to RS 232C DB9 Connector on the rear side of Shield Box RS 232C Port on Shield Box is a DB9 Connector Female so DB9 Data Cable DB9 p to DB9 s...

Page 41: ...otocol 5 3 1 Command and Response Message 1 Every time a command is sent from PC to Shield Box a CR Carriage Return Wr 0x0D is sent at the end of it Command r 0x0D 2 When a command is sent a response...

Page 42: ...hield Box using a communication software Terminal The application is free to download from here https sites google com site terminalbpp Before beginning set everything up in Connecting Setting Up chap...

Page 43: ...PC 35 4 Send a command and get a response 1 Enter MODEL on the command prompt and check CR then press Send 2 A response the model name and the firmware version will appear on Receive window 3 Check th...

Page 44: ...et Probe Mode to Sensor Mode PROBE MODE TIMER OK Set Probe Mode to Timer Mode PROBE MODE OFF OK Set Probe Mode to Off Mode Lid Operation Commands LID OPEN CLOSE Check the current lid status OPEN OK ER...

Page 45: ...e ERR40 Status error It occurs when an invalid command is sent For example a Handler OUTWARD or Probe UPWARD while the lid is closed It is returned if the command is sent when the motion can not be do...

Page 46: ...Date Example MODEL TC 5972DP_STD_Ver 5 2 2019 04 09 COUNT A query to check how many times the lid has opened Type Query Input COUNT Response Numeric 8 digits ex 00000029 5 6 2 Configuration Commands...

Page 47: ...OFF SENSOR probe_mode OFF TIMER SENSOR Example Below is how to change the Probe Mode from Off to Timer SOLENOID MODE Handler OFF Probe OFF PROBE MODE TIMER OK It is NOT recommended operating fixture...

Page 48: ...esponse OK PROBE MODE SENSOR A command to set the Probe in Sensor Mode Type Command Input PROBE MODE SENSOR Response OK PROBE MODE TIMER A command to set the Probe in Timer Mode Type Command Input PRO...

Page 49: ...0 bar for the lid to open all the way up If it does not solve the problem please contact us CLOSE A command to close the lid The lid close sensor on a cylinder will blink red if the lid is closed regu...

Page 50: ...put HANDLER Response INWARD OUTWARD INWARD The Handler is at inward position OUTWARD The Handler is at outward position INWARD A command to put the Handler in When the lid is closed only the INWARD co...

Page 51: ...sition it will only return ERR40 Type Command Input OUTWARD Response OK ERR40 ERR90 OK The Handler is at outward position ERR40 Status error It occurs when an invalid command is sent For Example Handl...

Page 52: ...and is sent while the Probe is in Off Mode DOWNWARD A command to lower the Probe down Type Command Input DOWNWARD Response OK ERR30 ERR40 ERR90 OK The Probe is at downward position ERR30 Probe downwar...

Page 53: ...OK ERR40 ERR50 OK turns the green PASS LED on and the lid opens ERR40 Status error The command is sent while the lid is open ERR50 Lid open sensor error The lid open sensor does not detect the cylind...

Page 54: ...PART 4 46 Maintenance...

Page 55: ...e performance Check List for Maintenance Check for loose screws and tighten with proper tools if necessary Check for a loose connection If a loose connector is found tighten the connector with proper...

Page 56: ...surface of lid contacting area can significantly reduce the effectiveness of the Shield Box This section describes the test and calibration procedure for the Pneumatic Shield Box Performance test sho...

Page 57: ...s Frequency Shielding effectiveness dB 100 to 2000 MHz 70 dB 2000 to 3000 MHz 70 dB 3000 to 6000 MHz 60 dB The shielding effectiveness above is measured with blank panels other I O interface panels ma...

Page 58: ...N Type of signal generator 3 Open the Shield Box lid and connect the 900 MHz Source Dipole Antenna to RF Port SMA Type inside the Shield Box Place the antenna at the center of the Shield Box 4 Set the...

Page 59: ...tenna around the entire Shield Box particularly around the lid and modules on the rear panel Check the maximum leakage Figure 6 4 Measuring Maximum Leakage ex value 90 dBm Make sure the test antenna d...

Page 60: ...52 Performance Test Figure 6 5 Spectrum Analyzer Display 12 Repeat the procedure with the frequency set to 1 8 GHz 2 4 GHz 5 8GHz...

Page 61: ...eadquarters or your local distributor to order 7 1 Expendables and Accessories The items below are NOT under warranty Table 7 1 List of Expendables Accessories No View Part designation Order number Qt...

Page 62: ...54 Expendables and Accessories Figure 7 1 TC 5972DP Gasket Locations...

Page 63: ...hat the power cord is connected to the product and the switch is on Verify that the power supply is not short or out Verify that the line voltage is within range of 100 240 VAC Compressed Air Check Ch...

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