Teryair GC-42 Operation And Maintenance Manual Download Page 5

FF-MM-31-REV - 00

Page 5

Operation and Maintenance Guide Gasket Cutter

Disassembly and Re-assembly

a.  Unscrew Knob (32) & CSK Screws (29) 

from Clamp plate (4)

b.  Remove Scale (5) & Pivot arm (34) 

assembly from Stand (1). Remove Roll 

Pin (36) from Pivot arm (34) and remove 

Scale (5) to replace it with new one. (If 

found damaged/worn-out)

c.  Unscrew Screw (30) with Washer (28) & 

Washer (31) from Pivot Pin (9). Unscrew 

Knob (17) from Pivot Pin (9) and remove 

Support Plate (35).

d.  Unscrew Lower Cutter Disc (12) & 

Support Disc (13) from Lower Spindle 

(6) with the help of special wrench and 

replace it with new one. (If found dam-

aged/worn-out)

e.  Unscrew Upper Cutter Disc (8) from 

Upper Spindle (7) with the help of special 

wrench and replace it with new one. (If 

found damaged/worn-out)

f.  Unscrew Screw (30) with Washer (28) & 

Washer (31) from Spindle Front Bush (2) 

and remove Cam with Lever (18) from 

Stand (1) 

g.  Unscrew Hex Nuts (33) with Washer (31) 

from Upper Spindle (7) & Loosen Lock 

Nut (23) to unscrew Adjusting Nut (20) 

from Spindle Rear Bush (3) and replace it 

with new one. (If found damaged/worn-

out)

h.  Unscrew Grub screw (26) from Upper 

Gear (10) and remove Upper Spindle (7) 

from Spindle Rear Bush (3) to replace it 

with new one. (If found damaged/worn-

out)

i.  Remove Spindle Front Bush (2) and 

Upper Gear (10) and replace it with new 

one. (If found damaged/worn-out)

j.  Unscrew Screw (30) with Washer (28) 

& Washer (31) from Spindle Rear Bush 

(3) and replace it with new one. (If 

found damaged/worn-out)

k.  Unscrew Grub screw (26) from Low-

er Gear (11) and remove Lower Gear 

(26) from  Lower Spindle (6) to replace 

it with new one. (If found damaged/

worn-out)

l.  Unscrew Allen Screw (27) from Hex 

Nut (33) and remove Washer (14), 

Handle (15) & Tube (21) to replace 

it with new one. (If found damaged/

worn-out)

m.  Unscrew Hex Lock Nut (22) from Low-

er Spindle (6) & remove Handle Arm 

(19).

n.  Unscrew Hex Lock Nut (22) from Low-

er Spindle (6) & remove Spacer (16) 

from Lower Spindle (6).

o.  Remove Lower Spindle (6) from Stand 

(1) and replace it with new one. (If 

found damaged/worn-out)

p.  Examine for any wear or damage to 

components and replace it if required. 

Now follow the above steps in reverse 

manner to reassemble the GC-42.

Summary of Contents for GC-42

Page 1: ...al carefully before installing operating or servicing this equipment It s the responsi bility of the employer to ensure this manual is read by the operator Please preserve this manual This document is issued with Product Serial No Operation and Maintenance Guide ...

Page 2: ...duction 3 Technical Data 3 Operating Instructions 4 Maintenance 5 Disassembly and Re assembly 6 Exploded View for GC 42 7 Bill of Materials for GC 42 8 Standard Accessories 8 Optional Accessories 9 Test Certificate Of Materials Performance 10 Eu Declaration Of Conformity 11 Warranty Certificate ...

Page 3: ... I D 560 mm to 42 O D 1066 mm in short time conveniently This attachment is optional Also this machine can used to cut any odd shapes and size and also of various materials up to 3mm thickness Operating Instructions A STEPS FOR CUTTING CIRCULAR GASKET Step 1 cut approximate raw size of gasket from roll Step 2 Punch drill a hole of dia 7 16 11mm in center of the cut gasket Step 3 Lift the Upper cut...

Page 4: ...er disc 8 by operating cam lever 18 So that the cutter bites in the gasket on marked line Step 7 Hold the handle 15 and start rotating it so that the gasket moves Hold the gasket and feed it along the markings below the upper cutter disc 8 The cutter will cut the gasket along the marking as long as handle is rotated Step 8 Stop rotating the handle after desired shape of gasket is fully cut Oil hol...

Page 5: ...ting Nut 20 from Spindle Rear Bush 3 and replace it with new one If found damaged worn out h Unscrew Grub screw 26 from Upper Gear 10 and remove Upper Spindle 7 from Spindle Rear Bush 3 to replace it with new one If found damaged worn out i Remove Spindle Front Bush 2 and Upper Gear 10 and replace it with new one If found damaged worn out j Unscrew Screw 30 with Washer 28 Washer 31 from Spindle Re...

Page 6: ...FF MM 31 REV 00 Page 6 Operation and Maintenance Guide Gasket Cutter Exploded View for GC 42 30 28 31 34 9 35 17 18 24 25 11 26 6 16 22 27 21 19 15 14 33 5 10 2 1 8 12 13 4 29 32 3 7 23 20 31 33 36 ...

Page 7: ...ER 298 00 90 1 15 HANDLE 320 01 17 1 16 SPACER 320 01 18 1 17 KNOB FOR PIVOT PIN 320 01 19 1 18 CAM WITH LEVER 320 01 16A 1 19 HANDLE ARM 320 01 21 1 20 ADJUSTING NUT 320 01 23 1 21 TUBE 320 01 24 1 22 HEX LOCK NUT 320 01 25 2 23 HEX LOCK NUT 320 01 26 1 24 HEX NUT 320 01 27S 1 25 HEX BOLT 320 01 29 1 26 GRUB SCREW 320 01 33 2 27 ALLEN SCREW 320 01 34 1 28 WASHER 320 01 36 3 29 CSK SCREW 320 01 37...

Page 8: ...e GC 42 comes complete with the following accessories Turntable cutter removal key stainless 316 mounting bolts and operating manual Standard Accessories Ordering No Suitable for GC 42 Calibrated Centre Bar to extend circular cutting capacity from 22 to 42 diameters Spare cutter set Optional Accessories ...

Page 9: ...accordance with our standard test procedures and meets the specifications for material and performance values as published in our literature We further certify that the product has been given our standard factory test and meets all quality and performance standards established by the company This product is certified to be produced in our factory and is of current production Authorised Signatory Q...

Page 10: ...ropean Directives 2006 42 EC Machinery Safety and Harmonized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Office 416 Gundecha Industrial Complex Akuril Road Kandivali East Mumbai 400101 Maharashtra India Web site www teryair com Works A 1 Tirupati Udyog Nagar Sativali Road Vasai East Palghar 401208 Maharashtra India CE c...

Page 11: ...er deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with Teryair s recommended operating and maintenance manuals instructions and procedures if any v a Product is not properly incorporated or installed in or not properly combined with an Other Product vi the iss...

Page 12: ...FF MM 31 REV 00 Page 12 Operation and Maintenance Guide Gasket Cutter This page is intentionally Left blank ...

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