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Teryair DP 25 ALS, Operation And Maintenance Manual

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Teryair DP 25 ALS Operation And Maintenance Manual Download Page 7

FF-MM-326-REV -01

Page 7

Operation and Maintenance Guide  SDP 25 Metal Series

Troubleshooting

Serial No Description

Causes

Remedial Action

1

Pump stops and 

will not start

Insufficient Air Pressure

Check air pressure is as recommended 

at the pump air inlet

Air Filter Blocked

Check if debris has clogged the inlet fil-

ter on the FRL unit/pump inlet air valve 

( some models have air filter on the air 

inlet valve ) and ensure clear passage of 

air

Internal damage or excessive wear 

on components

roceed to dismantle the pump, examine 

component for wear, replace any worn 

components, re assemble carefully as 

instructed in this manual and re start 

the pump.

2

Pumps runs slowly, 

poor delivery

Cavitation

Check if cavitation is occurring in the 

suction side, if so reduce suction vacu-

um by slowing down the pump.

Worn Balls and Seats

Check proper sealing action of balls 

against seals, these components need to 

be replaced as a set if they are worn.

Insufficient or wrong lubricant in 

the air supply.

Ensure that the lubricant is as per the 

recommended chart, a thicker lubricant 

often makes the air valve work sluggish-

ly

Internal damage or excessive wear 

on components

Proceed to dismantle the pump, exam-

ine component for wear, replace any 

worn components, re assemble carefully 

as instructed in this manual and re start 

the pump.

3

Pump air valve 

frerzes

Excessive moisture in supply air 

line.

Ensure that the dew point of the 

supplied air is low enough. Install a 

air dryer or moisture separator on the 

supply line

4

Air bubbles in 

pump discharge or 

product sprays out 

of exhaust vent

Broken Diaphragm

Proceed to dismantle the pump,           

examine component for wear, replace 

any worn components, re assembly care-

fully as instructed in this manual and re 

start the pump

mproper seal between inner      

pistons, outer pistons and shaft.

Air leakage into product from 

balls / seats area

Air sucked into suction pipeline 

due to insufficiently tight joints on 

suction pipeline.

Summary of Contents for DP 25 ALS

Page 1: ...ainless Steel with Neoprene Buna N Santoprene Hytrel Viton and PTFE fitments SDP 25 AL N B S H V T Read this manual carefully before installing operating or servicing this equipment It s the responsi bility of the employer to ensure this manual is read by the operator Please preserve this manual This document is issued with Product Serial No SDP 25 SS N B S H V T Operation and Maintenance Guide ...

Page 2: ...Materials for SDP 25 ALS Pumps 17 Bill of Materials for SDP 25 ALH Pumps 18 Bill of Materials for SDP 25 ALV Pumps 19 Bill of Materials for SDP 25 ALT Pumps 20 Bill of Materials for SDP 25 SSN Pumps 21 Bill of Materials for SDP 25 SSB Pumps 22 Bill of Materials for SDP 25 SSS Pumps 23 Bill of Materials for SDP 25 SSH Pumps 24 Bill of Materials for SDP 25 SSV Pumps 25 Bill of Materials for SDP 25 S...

Page 3: ... pumped may spray out from the exhaust of the pump This may cause severe injury depending on the fluid being pumped If the fluid is hazardous pipe away the ex haust to a safe remote location using a gener ous diameter pipe preferably with a ground ing arrangement and refit the muffler at the end of this arrangement Always wear safety glasses while in the vicini ty of an operating pump Warning Over...

Page 4: ...ompatibility may change with temperature take this into account while selecting pump material Caution Structural support Please refer figure 1 and ensure that the piping system is independently supported and does not load the pump The pumps are not designed to take the continuous and often pulsating load of a piping system Important to use a flexible connection between rigid piping and pump casing...

Page 5: ...iaphragm Temperature range 29 C to 104 C 20 F to 220 F Viton Excellent for use in applications requiring extremely hot temperatures May also be used with aggressive fluids such as aromatic or chlorinated hydrocarbons and highly aggressive acids Especially where high suction lift is important Temperature range 40 C to 177 C 40 F to 350 F PTFE Excellent choice when pumping highly aggressive fluids s...

Page 6: ...ted lubricants on page no 5 Piping see section on safety if used in hazardous area See Figure 1 Suction side 1 inch or larger non collapsible Delivery side 1 inch or larger A minimum number of bends and fittings to be used A flexible connection between suction delivery and air supply piping is highly recommended such that piping stresses and loads do not transfer to pump housing Select piping mate...

Page 7: ...ls these components need to be replaced as a set if they are worn Insufficient or wrong lubricant in the air supply Ensure that the lubricant is as per the recommended chart a thicker lubricant often makes the air valve work sluggish ly Internal damage or excessive wear on components Proceed to dismantle the pump exam ine component for wear replace any worn components re assemble carefully as inst...

Page 8: ...e down allow process fluid to drain away If fluid is hazardous due care should be taken Make a mark to indicate the positioning of each liquid chamber relative to the housing NOTE Replace worn parts with genuine TERYAIR parts for reliable performance 1 Replacement Of Diaphragms Ball Ball Seat a Unscrew the four manifold bolts 19 nuts 18 Remove the top and bottom manifolds 3 2 b Inspect manifolds 2...

Page 9: ... is correct i e For ALB ALN ALV The sticker side of the diaphragm 12 to be located on outer flanges 5 Now assemble the inner flange 6 washer 10 shaft 15 in reverse manner and remove the half shaft assembly from vice Refer image for ALT SST model Hold the shaft 15 in vice then install inner flange 5 new Backup diaphragm 12 PTFE Dia phragm 12A outer flange 5 in reverse manner and remove the half sha...

Page 10: ...light bump in the seal shape Before the seal can be properly re sized the bump in the seal should be removed as much as possible This can be done with either the Phillips screw driver or your finger apply light pressure to the peak of the bump This pressure will cause the bump to be almost completely eliminat ed j Lubricate the edge of the shaft with specified lubricant k Slowly insert the shaft w...

Page 11: ...bly Upon performing applicable maintenance to the air distribution system the pump can now be reassembled Please refer to the dis assembly instructions for photos and parts placement To reassemble the pump follow the dis assembly instructions in reverse order The air distribution system needs to be assembled first then the Dia phragms and finally the wetted path Please find the applicable torque s...

Page 12: ... Chamber Center Block 47 5 N m 35 ft lb Outer Flanges Rubber PTFE Excluding Stainless Steel Inner Pistons 106 N m 78 ft lb Outer Flanges Rubber PTFE Stainless Steel Inner Pistons 119 N m 88 ft lb Outer Flanges Ultra Flex 74 6 N m 55 ft lb Small Clamp Bands 6 6 N m 58 in lb Large Clamp Bands Rubber Fitted 47 5 N m 35 ft lb Large Clamp Bands PTFE Fitted 47 5 N m 35 ft lb ...

Page 13: ...FF MM 326 REV 01 Page 13 Operation and Maintenance Guide SDP 25 Metal Series Exploded View for SDP 25 Pump ...

Page 14: ... ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 90 05 PLAIN WASHER 1 34 536 90 14S...

Page 15: ...LLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 90 05 PLAIN WASHER 1 34 536 90 14S S...

Page 16: ...0 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 90 05 PLAIN WASHER 1...

Page 17: ... 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 90 05 PLAIN WASHER 1 34 536 90 14S SP...

Page 18: ...LUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 90 05 PLAIN WASHER 1 34 536 90 14S SP...

Page 19: ...LEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW 1 33 167 9...

Page 20: ... 21 35 PLAIN WASHER 2 11 167 40 06 O RING 2 12 160 40 20 DIAPHRAGM 2 13 160 40 15 BALL NEOPRENE 4 14 612 36 15T O RING 4 14A 612 36 13 BOTTOM BALL SEAT 4 14B 612 08 03 BALL CAGE 4 15 167 27 01 PRIMARY SHAFT 1 16 167 27 02 SLEEVE FOR SEC SHAFT 1 17 200 40 12 INT CIRCLIP 2 18 150 40 25 HEX NUT 8 19 150 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT...

Page 21: ...35 PLAIN WASHER 2 11 167 40 06 O RING 2 12 160 40 20B DIAPHRAGM BUNA N 2 13 160 40 15B BALL BUNA N 4 14 612 36 15T O RING 4 14A 612 36 13 BOTTOM BALL SEAT 4 14B 612 08 03 BALL CAGE 4 15 167 27 01 PRIMARY SHAFT 1 16 167 27 02 SLEEVE FOR SEC SHAFT 1 17 200 40 12 INT CIRCLIP 2 18 150 40 25 HEX NUT 8 19 150 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN B...

Page 22: ...PLAIN WASHER 2 11 167 40 06 O RING 2 12 163 41 01 DIAPHRAGM SANTOPRENE 2 13 163 41 02 BALL SANTOPRENE 4 14 612 36 15T O RING 4 14A 612 36 13 BOTTOM BALL SEAT 4 14B 612 08 03 BALL CAGE 4 15 167 27 01 PRIMARY SHAFT 1 16 167 27 02 SLEEVE FOR SEC SHAFT 1 17 200 40 12 INT CIRCLIP 2 18 150 40 25 HEX NUT 8 19 150 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLE...

Page 23: ... 35 PLAIN WASHER 2 11 167 40 06 O RING 2 12 163 43 01 DIAPHRAGM HYTREL 2 13 163 43 02 BALL HYTREL 4 14 612 36 15T O RING 4 14A 612 36 13 BOTTOM BALL SEAT 4 14B 612 08 03 BALL CAGE 4 15 167 27 01 PRIMARY SHAFT 1 16 167 27 02 SLEEVE FOR SEC SHAFT 1 17 200 40 12 INT CIRCLIP 2 18 150 40 25 HEX NUT 8 19 150 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BO...

Page 24: ... 35 PLAIN WASHER 2 11 167 40 06 O RING 2 12 160 40 20V DIAPHRAGM VITON 2 13 160 40 15V BALL VITON 4 14 612 36 15T O RING 4 14A 612 36 13 BOTTOM BALL SEAT 4 14B 612 08 03 BALL CAGE 4 15 167 27 01 PRIMARY SHAFT 1 16 167 27 02 SLEEVE FOR SEC SHAFT 1 17 200 40 12 INT CIRCLIP 2 18 150 40 25 HEX NUT 8 19 150 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BO...

Page 25: ...50 40 28 ALLEN BOLT 8 20 022 40 21 HEX NUT 4 ILLUS NO PART NO DESCRIPTION QTY 21 160 90 32 ALLEN BOLT 4 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 24 164 40 05 SKELETON SEAL 1 25 167 10 02 AIR VALVE BODY 1 26 167 10 03 AIR VALVE BODY COVER 1 27 167 40 01 O RING 1 28 171 27 47S ALLEN BOLT 3 29 167 08 02 END CAP 1 30 167 40 05 O RING 1 31 210 90 24S INT CIRCLIP 1 32 167 90 04 BUTTON HEAD SCREW...

Page 26: ...s Air Valve Replacement Kit consists of a complete operational air valve assembly complete Consisting of Air Valve Body End Plates Spool and all seals o rings and gaskets Repair KIT Ordering No Suitable for 167 97 02 NPT Fitted ALX or SSX Pumps With Any Diaphragm Variant BSPT Fitted ALX or SSX Pumps With Any Diaphragm Variant BSPP Fitted ALX or SSX Pumps With Any Diaphragm Variant Repair Kits for ...

Page 27: ...4 4 14 160 40 16B SEAL BUNA N 4 14 160 40 16N SEAL NEOPRENE 4 14 160 40 16V SEAL VITON 4 14 160 20 51A BALL SEAT 4 4 4 14A 160 36 50T ORING PTFE 4 4 4 14 612 36 15T O RING 4 4 4 4 4 4 14A 612 36 13 BOTTOM BALL SEAT 4 4 4 4 4 4 14B 612 08 03 BALL CAGE 4 4 4 4 4 4 17 200 40 12 INT CIRCLIP 2 2 2 2 2 2 2 2 2 2 2 2 22 167 90 02S ALLEN BOLT 4 23 164 40 03 O RING 4 4 4 4 4 4 4 4 4 4 4 4 24 164 40 05 SKEL...

Page 28: ... Standard Test Procedures And Meets The Specifications For Material And Performance Values As Published In Our Literature We Further Certify That The Product Has Been Given Our Standard Factory Test This Product Is Certified To Be Produced In Our Factory And Is Of Current Production It Has Been Produced In A Workmanlike Manner And Meets All Quality And Performance Standards Established By The Comp...

Page 29: ...ISO 80079 36 2016 Explosive atmospheres Part 36 Non electrical equipment for explosive atmospheres Basic method and requirements EN ISO 80079 37 2016 Explosive atmospheres Part 37 Non electrical equipment for explosive atmospheres Non electrical type of protection constructional safety c control of ignition sources b liquid immersion k Notified body to whom Technical file has logged with Technicka...

Page 30: ...e ll 2 GD Ex h IIC T5 Gb Ex h IIIC T100 C Db IP65 I M2 Ex h I Mb IP65 Hytrel PTFE 12 1 2 DP SDP Aluminium Aluminium Neoprene ll 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db IP65 Buna N Viton FKM ll 2 GD Ex h IIC T3 Gb Ex h IIIC T200 C Db IP65 Sentoprene ll 2 GD Ex h IIC T5 Gb Ex h IIIC T100 C Db IP65 Hytrel PTFE SDP Stainless Steel Stainless Steel Neoprene ll 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db I M2 ...

Page 31: ...prene ll 2 GD Ex h IIC T5 Gb Ex h IIIC T100 C Db IP65 Hytrel PTFE SDP Cast Iron Cast Iron Neoprene ll 2 GD Ex h IIC T6 Gb Ex h IIIC T85 C Db I M2 Ex h I Mb IP65 Buna N Viton FKM ll 2 GD Ex h IIC T3 Gb Ex h IIIC T200 C Db IP65 I M2 Ex h I Mb IP65 Sentoprene ll 2 GD Ex h IIC T5 Gb Ex h IIIC T100 C Db IP65 I M2 Ex h I Mb IP65 Hytrel PTFE 75 3 DP SDP Aluminium Aluminium Neoprene ll 2 GD Ex h IIC T6 Gb...

Page 32: ... after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with Teryair s recommended operating and maintenance manuals instructions and procedures if any v a Product is not properly incorporated or installed in or not properly combined with an Other Product vi the...

Page 33: ...FF MM 326 REV 01 Page 33 Operation and Maintenance Guide SDP 25 Metal Series This page is intentionally Left blank ...

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