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Service manual

 

2.1.6

Thermostat 

The thermostat is a safety switch for the temperature of the liquid in the boiler. It performs the function 
of protecting the device (boiler / fireplace), the central heating system or people and objects that are 
located close to the boiler and heating installation due to overheating and the formation of a fire when 
the boiler temperature is exceeded. The factory thermostat is set to activate contacts at the maximum 
operating  temperature  of  the  device  (fireplace  /  boiler)  of  105

o

C.  The  probe  thermostat  is  inserted 

together  with  the  NTC  temperature  sensor  in  the  copper  coil  located  in  the  boiler  body.  The  built-in 
thermostat  has  a  bistable  characteristic,  ie.  once  the  thermostat  is  activated  due  to  temperature 
overrun, it remains active even when the temperature of the device falls. In this regard, when the cause 
of overheating of the boiler is eliminated, the thermostat must be manually reset by pressing the small 
pin located below the black protective cap most often on the back of the boiler. 

x

Airflow sensor so-called "delta"

 

The  air  flow  sensor  bases  its  work  on  measuring  the  pressure  difference  in  front  and  behind  the 
diaphragm on the suction line of the boiler. The sensor itself is located directly on the control unit and is 
connected  with  the  diaphragm  using  two  silicone  hoses  for  Pa  +  and  Pa-.  Based  on  the  obtained 
measurement  results,  the  control  unit  optimizes  the  combustion  process  in  a  way  that  controls  the 
speed of the suction and exhaust fans. 

Pa+ 

Pa- 

Summary of Contents for Kamin 20

Page 1: ...SERVICE MANUAL SERVICE OF d ZD PELLET BOILERS AND STOVES...

Page 2: ...ES 10 4 PROGRAMMING BOILERS WITH A MANUAL UNIT 21 5 SERVICE SETTINGS 23 5 1 Access to the service menu 23 5 2 Setting operating parameters 25 5 3 Other settings in the service menu 26 6 First ignition...

Page 3: ...system The heat produced by combustion of pellets transmits only to the fluid of the heating system are well insulated so as not to heat the heat in the surrounding area They are installed in separate...

Page 4: ...placed in the required position on the exhaust fan housing as in the picture above In the event that the fan is mounted on an adequate flange in some versions of the boilers the sensor is placed in th...

Page 5: ...ndenser pump from 50kW to more beside the water temperature in the boiler this type of sensor is used to measure the water temperature in the return line from the switch to the boiler 2 1 3 Pressure s...

Page 6: ...g the burner factory 3 times for one cleaning 2 1 5 Microswitch Microswitches is a contact sensor for the positioning of the cleaning mechanism for smart boilers on the older generation pellet When th...

Page 7: ...rmostat has a bistable characteristic ie once the thermostat is activated due to temperature overrun it remains active even when the temperature of the device falls In this regard when the cause of ov...

Page 8: ...the foreseen tube for which the end is in the bottom of the burner 2 2 2 Fans Fans are electric motors designed for supplying fresh air and extracting exhaust gases in the combustion process The fans...

Page 9: ...e speed Its function is transporting pellets from the tank to the burner where the combustion will take place The amount of dosage pellet depends on the working time of the dispenser engine which is s...

Page 10: ...d pay attention to the direction of flow of the liquid ie to achieve fluid flow from the switch to the bottom of the boiler 3 ELECTRIC CONNECTION SCHEMES The electrical connection diagrams of the devi...

Page 11: ...The mentioned controller changes the previously used ones Alpha65 and Alpha75 The following has been replaced 1 The fuse is no longer on the electronics but on the Euro socket where the power cord is...

Page 12: ...oiler on which the controller has been changed can be checked by looking at the declaration from the boiler and at end of the serial number it will say V2 Example in the picture below How to recognize...

Page 13: ...Service manual 13 SIMPLE STANDARD...

Page 14: ...Service manual 14 x KAMIN COMPACT SM_ECO 35 kW...

Page 15: ...Service manual 15 x SM ECO 50 70 kW with only one fan smoke extraction...

Page 16: ...Service manual 16 x SM ECO 50 70 kW with two fans primar air and smoke extraction...

Page 17: ...Service manual 17 x SM ECO 50 70 kW with dosing auger overheat protection...

Page 18: ...Service manual 18...

Page 19: ...Service manual 19 x SM ECO 100kW and higher...

Page 20: ...Service manual 20...

Page 21: ...and starting the control unit if everything is correct 01 01 appears on the display of the programmer The tag represents the location of the program in the programmer s memory The first part of the t...

Page 22: ...ecting the program the Load indicator will appear on the display of the programmer and the LED above the CONT will be active Confirm again with ENTER will appear loading display tag in the form of ver...

Page 23: ...hange the operating parameter if it really is not necessary The service menu is locked to prevent access to unskilled curious people 5 1 Access to the service menu After switching on the control unit...

Page 24: ...We ll get four numbers numbers are randomly generated that is with each unlock there will be other numbers It is necessary to collect four numbers and increase their sum by one In our case 3 4 2 4 13...

Page 25: ...fications The service menu will be locked again after half an hour of inactive operation or if the control unit is reset to the main switch located on the back of the boiler 5 2 Setting operating para...

Page 26: ...r 8 to 13 are locked We have explained access to locked settings in the chapter Accessing the service menu We will further describe and explain the specific functions of the service menu item SETTING...

Page 27: ...technician only so that the guarantee for the boiler is valid The service technician should check all necessary items before and when commissioning the boiler to ensure that the boiler is properly ins...

Page 28: ...Service manual 28...

Page 29: ...Service manual 29...

Page 30: ...burners and motors of the dispenser The servicer is obliged before any correction of the working parameters to determine which construction is a burner and a dispenser assembly motor spiral If there...

Page 31: ...1 feeder 1 OFF time 86 10 Power 1 feeder 1 ON time 34 11 Power 2 feeder 1 OFF time 77 12 Power 2 feeder 1 ON time 43 13 Power 3 feeder 1 OFF time 69 14 Power 3 feeder 1 ON time 51 15 Power 4 feeder 1...

Page 32: ...2 speed 195 36 Power 3 fan 2 speed 200 37 Power 4 fan 2 speed 210 38 Power 5 fan 2 speed 220 39 Quickheat fan 2 speed 220 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed...

Page 33: ...1 blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 0 68 OFF temp T1 T2 f...

Page 34: ...0 88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Page 35: ...Service manual 35 7 2 EDGE COMFY 10 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 36: ...feeder 1 OFF time 116 10 Power 1 feeder 1 ON time 14 11 Power 2 feeder 1 OFF time 114 12 Power 2 feeder 1 ON time 16 13 Power 3 feeder 1 OFF time 112 14 Power 3 feeder 1 ON time 18 15 Power 4 feeder 1...

Page 37: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 38: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 39: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 40: ...Service manual 40 7 3 KAMIN EXCLUSIVE EDGE 15 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 41: ...feeder 1 OFF time 106 10 Power 1 feeder 1 ON time 16 11 Power 2 feeder 1 OFF time 104 12 Power 2 feeder 1 ON time 18 13 Power 3 feeder 1 OFF time 103 14 Power 3 feeder 1 ON time 20 15 Power 4 feeder...

Page 42: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 43: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 44: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 45: ...Service manual 45 7 4 KAMIN EXLUSIVE 20 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 46: ...1 feeder 1 OFF time 103 10 Power 1 feeder 1 ON time 17 11 Power 2 feeder 1 OFF time 100 12 Power 2 feeder 1 ON time 20 13 Power 3 feeder 1 OFF time 99 14 Power 3 feeder 1 ON time 23 15 Power 4 feeder...

Page 47: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 48: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 49: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 50: ...Service manual 50 7 5 KOTAO EDGE 23 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 51: ...1 feeder 1 OFF time 107 10 Power 1 feeder 1 ON time 11 11 Power 2 feeder 1 OFF time 103 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 98 14 Power 3 feeder 1 ON time 20 15 Power 4 feeder...

Page 52: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 53: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 54: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 55: ...Service manual 55 7 6 KAMIN COMPACT 25 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 56: ...1 feeder 1 OFF time 107 10 Power 1 feeder 1 ON time 13 11 Power 2 feeder 1 OFF time 103 12 Power 2 feeder 1 ON time 17 13 Power 3 feeder 1 OFF time 98 14 Power 3 feeder 1 ON time 22 15 Power 4 feeder...

Page 57: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 58: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 59: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 60: ...Service manual 60 7 7 SMART 25kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 61: ...ower 1 feeder 1 OFF time 1 10 Power 1 feeder 1 ON time 17 11 Power 2 feeder 1 OFF time 1 12 Power 2 feeder 1 ON time 1 13 Power 3 feeder 1 OFF time 1 14 Power 3 feeder 1 ON time 1 15 Power 4 feeder 1...

Page 62: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 63: ...blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 3 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 fo...

Page 64: ...88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Page 65: ...Service manual 65 7 8 SMART 33 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 66: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 10 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 16 15 Power 4 feeder 1...

Page 67: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 68: ...blow cleaning speed 220 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 3 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Page 69: ...88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Page 70: ...Service manual 70 7 9 COMPACT 33 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 71: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 16 15 Power 4 feeder 1...

Page 72: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 73: ...blow cleaning speed 180 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Page 74: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 75: ...Service manual 75 7 10 COMBO 35 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 76: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 17 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 19 15 Power 4 feeder 1...

Page 77: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 78: ...blow cleaning speed 140 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Page 79: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 80: ...Service manual 80 7 11 SM ECO 35 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 81: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 16 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 17 15 Power 4 feeder 1...

Page 82: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Page 83: ...blow cleaning speed 140 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Page 84: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Page 85: ...Service manual 85 7 12 SM ECO 50 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 86: ...feeder 1 OFF time 124 10 Power 1 feeder 1 ON time 86 11 Power 2 feeder 1 OFF time 115 12 Power 2 feeder 1 ON time 92 13 Power 3 feeder 1 OFF time 96 14 Power 3 feeder 1 ON time 100 15 Power 4 feeder...

Page 87: ...an 2 speed 170 36 Power 3 fan 2 speed 170 37 Power 4 fan 2 speed 170 38 Power 5 fan 2 speed 170 39 Quickheat fan 2 speed 175 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 spee...

Page 88: ...blow cleaning speed 180 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 89: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

Page 90: ...Service manual 90 7 13 SM ECO 70 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 91: ...feeder 1 OFF time 90 10 Power 1 feeder 1 ON time 110 11 Power 2 feeder 1 OFF time 90 12 Power 2 feeder 1 ON time 120 13 Power 3 feeder 1 OFF time 90 14 Power 3 feeder 1 ON time 130 15 Power 4 feeder...

Page 92: ...n 2 speed 170 36 Power 3 fan 2 speed 170 37 Power 4 fan 2 speed 170 38 Power 5 fan 2 speed 170 39 Quickheat fan 2 speed 175 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed...

Page 93: ...blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 fo...

Page 94: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

Page 95: ...Service manual 95 7 14 SM ECO 100 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Page 96: ...1 feeder 1 OFF time 150 10 Power 1 feeder 1 ON time 30 11 Power 2 feeder 1 OFF time 100 12 Power 2 feeder 1 ON time 50 13 Power 3 feeder 1 OFF time 90 14 Power 3 feeder 1 ON time 50 15 Power 4 feeder...

Page 97: ...fan 2 speed 180 36 Power 3 fan 2 speed 180 37 Power 4 fan 2 speed 180 38 Power 5 fan 2 speed 180 39 Quickheat fan 2 speed 180 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 spe...

Page 98: ...blow cleaning speed 220 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Page 99: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

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