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Terex RL4 LED, Operator'S Manual

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Terex RL4 LED Operator'S Manual Download Page 18

Operator's Manual

 

First Edition • First Printing

 

Legend 

 

 

16 

RL4LED™ Vertical Mast

 

Part No. 1286390GT 

 

Legend 

 

 

 

1

 

LED modules 

2

 

Winch 

3

 

Control panel (located under access door) 

4

 

Manual storage (located inside cabinet) 

5

 

Leveling jack 

6

 

Kickstand 

7

 

Tie-downs 

8

 

Tongue with trailer hitch 

 

9

 

T-handle for mast rotation lock 

10

 

Outrigger 

11

 

Forklift pockets 

12

 

Control panel access door 

13

 

Lifting eye 

14

 

Mast 

 

Summary of Contents for RL4 LED

Page 1: ...Operator s Manual RL 4 LED from SN RL4LEDJ 101 ANSI CSA North America South America Asia with Maintenance Information First Edition First Printing Part No 1286390GT...

Page 2: ...ns 4 General Safety 6 Work Area Safety 10 Legend 16 Controls 17 Inspections 19 Operating Instructions 30 Transport and Lifting Instructions 40 Maintenance 42 Specifications 45 Reporting Safety Defects...

Page 3: ...ntended to be used only to provide lighting and electrical power to a work site Use of this product in any other way is prohibited and contrary to its intended use Bulletin Distribution and Compliance...

Page 4: ...plies to your machine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 Danger Failure to obey the instructions and safety rules...

Page 5: ...tes a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous...

Page 6: ...Earth ground Electrocution hazard Maintain required clearance Explosion Burn hazard Disconnect battery Read the service manual Keep away from moving parts Keep away from moving parts Explosion Burn ha...

Page 7: ...hazard Do not use light tower indoors Wear protective clothing Lifting point Tie down point Tip over hazard Deploy outriggers before raising mast Tip over hazard tow speed Electrocution entanglement...

Page 8: ...266884 A WARNING Ti p Over Hazar d Improper towing can result in death or serious injury 60 mph 97 km h Read and understand manuals Slow down for curves adverse weather hazardous road conditions road...

Page 9: ...eath or serious injury Read and understand operator s manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor th...

Page 10: ...o 1286390GT 1266679 A 0to50kv 50to200kv 200to350kv 350to500kv 500to750kv 750to1000kv 10ft 3m 15ft 4 6m 20ft 6 1m 25ft 7 6m 35ft 10 7m 45ft 13 7m 1000kv 60 mph 97 km h 1266678 A 1266676 A 1266678 12666...

Page 11: ...r s Manual General Safety Part No 1286390GT RL4LED Vertical Mast 9 Shading indicates decal is hidden from view i e under covers 1266923 1266923 1266886 1266886 1267103 1267102 1267103 A 1266973 A 1266...

Page 12: ...st be established by the utility owner or operator or by a registered professional engineer who is a qualified person with respect to electrical power transmission and distribution Allow for mast move...

Page 13: ...operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Do not use high energy starting aids on machines Tip over Hazards Do...

Page 14: ...rushing Hazard Do not lower the mast unless the area below is clear of personnel and obstructions Keep hands and fingers away from any potential pinch points Collision Hazards Check the work area for...

Page 15: ...nufacturer Fall Hazards Do not climb or stand on any part of the light tower during maintenance or operation Traffic Hazards Stand clear of traffic when starting or checking the unit along the road Da...

Page 16: ...hen charging Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Do no...

Page 17: ...attached to the tow vehicle Be sure the safety chains are securely attached to the tow vehicle Safety chains should be crossed below hitch Be sure that all driving lights are operational Be sure all...

Page 18: ...egend 1 LED modules 2 Winch 3 Control panel located under access door 4 Manual storage located inside cabinet 5 Leveling jack 6 Kickstand 7 Tie downs 8 Tongue with trailer hitch 9 T handle for mast ro...

Page 19: ...en starting engine 4 Hour meter The hour meter displays the number of hours the machine has operated 5 Light switch Move the light switch up to turn on the lights Move the light switch down to turn of...

Page 20: ...Interface between generator and light tower 3 12VDC 9AH Battery Used to power starter during remote starting 4 Wireless Rest Button Used to reset or pair remote fob 5 Wireless Reset Indicator 6 Hour m...

Page 21: ...ection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenan...

Page 22: ...d or missing parts and unauthorized modifications Electrical components wiring and electrical cables Mast components Latches and pins Tires and wheels Trailer lights and reflectors Outriggers leveling...

Page 23: ...ly use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step b...

Page 24: ...e locking clip and pin 1 shown and retain 2 Rotate the tongue down into the light tower operating and towing position 3 Re install the locking clip and pin removed in step 1 to the new position 3 This...

Page 25: ...the trailer lights and the safety chains 4 Open the latch on the trailer hitch 5 Pull the release pin on the tongue jack and rotate into vertical position 6 Turn the leveling jack handle to lower the...

Page 26: ...ation lock 14 Rotate the mast clockwise and then counterclockwise as far as it will go in either direction Result The mast should rotate smoothly and easily in both directions 15 Rotate the mast to li...

Page 27: ...operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to r...

Page 28: ...1266653 Danger Electrocution hazard 1 1266655 Warning Improper Operation 1 1266657 Danger Electrocution hazard 1 Part No Decal Description Qty 1266658 Cosmetic Terex Logo front fairing 1 1266659 Cosm...

Page 29: ...ndicates decal is hidden from view i e under covers 1266885 133461 1266650 72086 1286541 1286538 1286541 1286538 1266667 1266652 133062 1266884 1266648 1266647 1286540 1286537 1266655 1287638 1266653...

Page 30: ...ring 1 1266668 Instructions Tongue deployment instructions 1 1266675 Warning Tip over Hazard Outriggers 1 1266676 Label Explosion Hazard 1 Part No Decal Description Qty 1266677 Warning Burn Hazard 1 1...

Page 31: ...ast 29 Shading indicates decal is hidden from view i e under covers 1266675 1266886 1267102 1268278 1266923 1267103 1266677 1286540 1286537 133122 1266676 72086 1266652 133062 1266658 1266659 1266649...

Page 32: ...tals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s...

Page 33: ...locking clip and pin 1 shown and retain 2 Rotate the tongue down into the light tower operating and towing position 3 Re install the locking clip and pin removed in step 1 to the new position 3 This w...

Page 34: ...sconnect the trailer lights and the safety chains 4 Open the latch on the trailer hitch 5 Pull the release pin on the tongue jack and rotate into vertical position 6 Turn the leveling jack handle to l...

Page 35: ...release If the engine fails to start within five seconds release the switch and wait at ten seconds before attempting to restart engine again 7 Once the engine warms to operating temperature push the...

Page 36: ...quires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Switch to the...

Page 37: ...o the ON position 3 Push and hold the Wireless Set Button 4 located on the Generator panel for approximately three seconds the red light 5 Wireless Reset Indicator will turn on 4 Push and release the...

Page 38: ...1 as described in the Operators Manual when ready 2 Unit 2 and Unit 3 if desired will be the RL4LED Unit s intended to have power supplied to it from the GFCI Receptacle of Unit 1 3 Connect a 10 3 Ext...

Page 39: ...rotation lock 2 Rotate the mast to the desired position 3 Tighten the T handle to secure the mast in the desired position Operation of Lights Note The engine must be running before the lights are tur...

Page 40: ...the latch on the coupler 10 Turn the tongue jack handle to lower the tongue 11 Close the latch on the coupler 12 Turn the tongue jack handle to raise the jack wheel Pull the spring pin on the tongue...

Page 41: ...the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Apply the brakes carefully and g...

Page 42: ...ng while the machine is being loaded Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial label for the machine weight Commo...

Page 43: ...to withstand the machine weight See the serial label for the machine weight Lifting the Machine with a Crane or Forklift Fully lower the mast to the stowed position Rotate the light bar perpendicular...

Page 44: ...ing symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning b...

Page 45: ...iminate the corrosion on the battery terminals and cables Check the Tire Pressure Bodily injury hazard An over inflated tire can explode and may cause death or serious injury Collision hazard An exces...

Page 46: ...quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machi...

Page 47: ...See serial label for specific machine weight Tongue weight 203 lbs 92 kg Tire size U S ST175 80D13 Load C Engine type Champion 3 5 kW Inverter Fuel capacity Standard 17 5 gallons 66 24 liters Run tim...

Page 48: ...SA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become inv...

Page 49: ......

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