Terex R190T-ROW Operation And Maintenance Manual Download

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2.3 ANSI Safety Sign Location

The safety signs are located in/on the machine as indicated. (Descriptions of the
symbols are provided in section 2.2)

Key

Fall hazard

Crush hazard (lift arms)

Fire hazard (read manual, inside cab)

Skin (oil) injection hazard (outside of cab)

Burn hazard (engine compartment)

Explosion / burn hazard (read operator’s manual, engine compartment)

Tie down location

Crush hazard (run over)

Crush hazard (lift arm brace)

2 SAFETY

2030-416

2030-415

2030-417

0404-599

2030-425

2030-553

2030-427

2030-565

RT-60/R160T/R190T ROW O&M
0404-659 2016-05

Summary of Contents for R190T-ROW

Page 1: ...ROW SN 00461 Current English Not USA Language Geographic Region Serial Number Range This manual is complements of TrackLoaderParts com The world s best source for Terex parts Track Loader Parts 6543 C...

Page 2: ...escription Controls 35 Operation 45 Transportation 55 Maintenance 61 California Proposition 65 83 1 Page The operator must read and understand all the instructions in this manual before operating the...

Page 3: ...ntact your dealer immediately to obtain a replacement prior to resuming operation The operator is responsible for the safe operation of the machine The operator must read understand and obey the instr...

Page 4: ...orne solely by the user 1 5 Bulletin Compliance It is very important to comply with all safety related bulletins Bulletins are tied to the most current owner on record Therefore it is important that a...

Page 5: ...r the Compact Track Loader and Utility Vehicle Standard Limited New Product Warranty Warranty A copy of the Warranty certificate is available from your authorized RT 60 R160T R190T Distributor 4 RT 60...

Page 6: ...n 16 2 8 Stability 17 2 9 Transport of Persons 17 2 10 Fire Prevention 18 2 11 Crush Burn Avoidance 19 2 12 Placing Into Operation 20 2 13 Starting the Machine 20 2 14 Jobsite Safety 21 2 15 Parking t...

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Page 8: ...y hazards Obey all safety messages that follow this symbol to avoid possible injury or death This symbol is used as an attention getting device throughout this manual as well as on decals and labels f...

Page 9: ...cardboard to check for leaks Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result Hazard Corrosive Avoidance Rea...

Page 10: ...sparks away No Smoking Read and understand all manuals Hazard Fall Avoidance Use the provided access system when entering or exiting the machine Hazard Fall Avoidance No Riders Hazard Burn Avoidance D...

Page 11: ...er Ejection Avoidance Carry loads low keep heaviest end of machine uphill at all times while operating on inclines Hazard Fall Avoidance Do not use the bucket or attachment as a work platform Hazard C...

Page 12: ...per sonal injury hazards Obey all safe ty messages that follow this sym bol to avoid possible injury or death Avoidance Read and understand the operator s manual Hazard Fire Avoidance Read and underst...

Page 13: ...re hazard read manual inside cab 4 Skin oil injection hazard outside of cab 5 Burn hazard engine compartment 6 Explosion burn hazard read operator s manual engine compartment 7 Tie down location 8 Cru...

Page 14: ...mpartment 11 Belt fan entanglement hazard engine compartment 12 Skin oil injection hazard outside of cab 13 Crush hazard lift arm brace 14 Crush Hazard Lift arms 15 Fall hazard rollover Hazard read op...

Page 15: ...ensure your safety Ensure the access system step and handholds are clean prior to entering or exiting the machine Do not use any method of operation inspection or maintenance that may impair safety Th...

Page 16: ...other equipment necessary to ensure your safety and the safety of others around you as you work 2 6 Hazard Zone The hazard zone encompasses the area around the machine in which persons may be injured...

Page 17: ...s to ensure safe operation familiarize him herself with the local jobsite conditions and immediately remedy any fault that may compromise safety use the machine in accordance with the appropriate loca...

Page 18: ...Do not make sudden changes in direction move slowly and always carry loads low to maximize machine stability Always keep the heaviest end of the machine facing uphill when travelling on an incline Wh...

Page 19: ...r leaks immediately and replace any defective parts Oil leaks can easily lead to a fire NEVER use bare hands to check for hydraulic leaks Pressurized fluid oil can penetrate skin and cause gangrene If...

Page 20: ...fan at a safe distance while the engine is running The fan may deflect these objects away or destroy them and would likely be damaged by the objects The entire cooling system is hot and under pressur...

Page 21: ...achine and warn any persons standing nearby that the machine will be placed into operation Prior to placing the machine into operation adjust the driver s seat and ventilation system settings if equip...

Page 22: ...dequate distance from overhead electrical lines When working in the vicinity of overhead electrical lines do not come close to the lines with the machine Injury or death may result If possible have th...

Page 23: ...the correct procedure as described in the operating instructions The machine should be towed only in exceptional cases for example to bring the machine away from an endangered place for repair Check a...

Page 24: ...y making sure all operating levers and switches are in their neutral positions Remove the ignition key Secure the door windows and hood on the machine Secure the machine and any other items against sl...

Page 25: ...guards and shields are properly installed and functioning correctly before beginning any service task If a guard or shield must be removed to perform the maintenance work use extra caution Always use...

Page 26: ...estion Ensure that fuels lubricants and coolants as well as replaced parts are disposed of in an environmentally proper manner Proceed carefully when working with hot lubricants coolants and fuels dan...

Page 27: ...if they were not designed for that purpose If working at significant height use a safety harness of the proper style and capacity to prevent falls Keep all grips steps platforms ladders etc free of di...

Page 28: ...ill further reduce hose service life Hoses and hose lines must be replaced if any of the following criteria are encountered during inspections damage to the outer hose up to the insert for example wor...

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Page 30: ...Undercarriage 32 3 6 Transmission 33 3 7 Auxiliary Hydraulics 33 3 8 Ground Pressure 33 3 9 Operating Specifications 33 3 10 Service Refill Capacities 33 3 11 Fluid Specifications 34 3 12 Dimensions a...

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Page 32: ...4 Hydraulic Oil fill location 5 Diesel Fuel fill location 6 Hood engine cover 7 Engine 8 Drive Motor and Sprocket 9 Undercarriage 10 Quick Attach 11 Product PIN Plate beside operator seat inside enclo...

Page 33: ...ater antifreeze blend Water antifreeze blend Operating Voltage 12 V 12 V Battery 32 F 0 C 12V 950 CCA 12V 950 CCA Alternator 12V 65A 12V 65A Starter 12V 12V Starting Aid Glow Plugs w pre heat Glow Plu...

Page 34: ...n 38 5 cc rev 2 35 in 38 5 cc rev Relief Pressure 5500 psi 37 920 kPa 5500 psi 37 920 kPa Make Barnes Haladex Barnes Haladex Type 180 2061 180 2061 Design Gear Gear Displacement 1 34 in 22 cc revoluti...

Page 35: ...hetic Gear Oil SAE 75W 140 synthetic gear oil Lubricating Points MP Grease Multi purpose lithium grease 30 22 20 4 10 14 0 32 10 50 20 68 30 86 40 104 50 C 122 F 0W 5W 20 10W 30 15W 40 20W 50 20W 30W...

Page 36: ...4 Throttle 41 4 5 Two Speed 41 4 6 Bucket Positioning 41 4 7 Auxiliary Hydraulics 42 4 8 Electric Attachment Control 43 4 9 Emergency Exits 43 4 10 Attachment Compatibility 44 4 MACHINE DESCRIPTION CO...

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Page 38: ...ature light If the battery voltage light 19 illuminates drive the machine to a suitable location and shut the engine off Diagnose the problem and make any necessary repairs before resum ing operation...

Page 39: ...Engine Pre heat Battery Engine Speed Fast Transmission Range High Engine Speed Slow Transmission Range Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperat...

Page 40: ...Symbol Description 4 MACHINE DESCRIPTION CONTROLS 39 Work Lights Fan Bucket Positioning RT 60 R160T R190T ROW O M 0404 659 2016 05...

Page 41: ...tionship between joystick movement and resulting lift arm action Note To activate the float function move the joystick fully forward in a quick motion The joystick will then be held in detent by the m...

Page 42: ...or item 16 section 4 1 illuminates to confirm high range operation Note If the machine is turned off the lap bar is raised or the operator exits the seat the machine automatically returns to low range...

Page 43: ...he requirements of the attachment being utilized To engage the hydraulic flow intermittently activate the toggle type switch on the top of the right joystick fig 4 7 2 To engage the hydraulic flow con...

Page 44: ...rize yourself with the emergency exits and associated features located throughout the cab enclosure prior to operation These features allow an operator to escape from the cab in an emergency Operator...

Page 45: ...red and not require electrical input in excess of the 20 amp max supplied by the machine section 4 8 Have matching auxiliary hydraulic quick couplers and components that are designed to operate within...

Page 46: ...tion 49 5 5 Filling the Bucket 49 5 6 Grading 50 5 7 Leveling 50 5 8 Loading 51 5 9 Fastening Attachments 51 5 10 Unfastening Attachments 52 5 11 Power Quick Attach 52 5 12 Operation on Inclines 53 5...

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Page 48: ...he chassis 10 The seat belt and lap bar restraint are in good working order 11 All safety signs are in place and legible on the machine 12 All control devices are present in good operating condition a...

Page 49: ...operation light will illuminate 5 Turn the ignition key to the right to start the engine 6 With the exhaust adequately vented bring the engine and hydraulic oil up to operating temperature Low oil tem...

Page 50: ...rns see item A If space is limited turn gradually by moving back and forth until facing the desired direction see item B 5 5 Filling The Bucket Steps see illustration section 5 1 1 Lower the lift arms...

Page 51: ...n 5 1 1 Moving forward raise the lift arms as you tilt the bucket slowly forward to evenly spread the material out over the ground 2 Once the load is released tilt the bucket forward to an angle 45 or...

Page 52: ...ositions fig 5 10 1 2 Drive the machine to the attachment and hook the top edge of the quick attach under the upper lip of the attachment 3 Curl the quick attach slowly upward by moving the lift arm c...

Page 53: ...l the quick attach is clear of the attachment 5 Back the machine away from the attachment 5 11 Power Quick Attach Some machines may be equipped with a hydraulic power quick attach The procedure is the...

Page 54: ...d vandals 3 Lower the lift arms until they rest on the frame stops 4 Reduce engine RPM to a low idle 5 Turn the ignition key counterclockwise to stop the engine remove key 6 Remove the seat belt and r...

Page 55: ...to the top side of the cylinder ram and install the retaining pins to secure it there then stand clear 5 Slowly lower the lift arms until they come to rest on the brace To remove 1 Raise the lift arms...

Page 56: ...6 1 Transporting 57 6 2 Towing Retrieving 58 6 3 Loading Unloading Procedure 59 6 TRANSPORTATION 55 Page RT 60 R160T R190T ROW O M 0404 659 2016 05...

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Page 58: ...distance and terrain that will be covered 2 Secure the machine to the transport vehicle bed with heavy chains rated for use with a machine of this nature size and weight 3 Attach the chains to the ma...

Page 59: ...weight Attach these chains to at least two of the tie down locations in the front or rear of the chassis If possible drag the machine onto a trailer then secure and transport 6 TRANSPORTATION 58 RT 6...

Page 60: ...p and park the machine Lower the lift arms and turn off the engine 8 Before securing the machine relieve all residual pressure by making sure the operating levers and the auxiliary hydraulic switch ar...

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Page 62: ...uel Filter Change 70 7 12 General Undercarriage 71 7 13 Track Tension Check 71 7 14 Track Tension Adjustment 72 7 15 Drive Sprocket Rollers 73 7 16 Air Cleaner Inspection 74 7 17 Air Cleaner Service 7...

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Page 64: ...this manual and take any necessary precautions to ensure his her safety Wear appropriate per sonal protection equipment for all tasks 7 2 Care and cleaning Cleaning the machine Do not use aggressive...

Page 65: ...47 11 Check for leaks in hoses tubes valves pumps cylinders etc 18 27 47 12 Drain water separator 70 13 Lubricate all grease points 65 14 Inspect clean the radiator cooler and engine compartment 76 77...

Page 66: ...he location of grease points found on the left side of the machine Identical points also exist on the opposite side of the machine Lubricate all points daily prior to operation 7 MAINTENANCE 65 RT 60...

Page 67: ...spect the end for oil on the level indicator 6 Oil should be present on the dipstick up to but not over the upper full level indicator notch If the level is correct reinstall the dipstick and then clo...

Page 68: ...oil filter Upon removal make sure the filter gasket item 2 fig 7 6 1 is still present on the filter If not remove it from the filter port on the engine prior to installing the new filter to prevent l...

Page 69: ...ole in the belly pan fig 7 7 1 4 Drain the used oil into a suitable catch container 5 Dispose of the oil according to local mandates 6 Reinstall the drain plug and tighten 7 Refill the hydraulic reser...

Page 70: ...ilter from the housing and replace it with a new element Dispose of the used filter according to local mandates 6 Reinstall the cover and rubber plug as found upon disassembly Note Should a hydraulic...

Page 71: ...hood to complete the procedure 7 11 Fuel Filter Change The fuel filter should be changed every 500 service hours or as needed A plugged fuel filter can cause loss of engine power rough running or no...

Page 72: ...tion on sand turf or other finished surfaces may require less frequent cleaning but daily inspection is still advised 7 13 Track Tension Check Proper track tension is important for optimum performance...

Page 73: ...3 Once the jam nut is loose turn the tensioner until the track tension is within specification figure 7 14 2 4 Turn the tensioner the opposite direction to loosen the track 5 Once proper tension is ac...

Page 74: ...te on steel pins 2 limiting wear to the inside of the rollers As they wear the rollers become thinner but will continue to function and perform as long as they are rotating Visually inspect rollers ev...

Page 75: ...mary filter element at this time 4 Without removing the elements visually inspect the primary filter element for presence and condition If the element is heavily soiled and engine performance is negat...

Page 76: ...aking care not to disturb dirt that may be caked around the filter seal Again vacuum the canister 5 Remove the secondary element 2 at this time taking care not to disturb dirt that may be caked around...

Page 77: ...19 Engine Coolant Change Procedure 1 Shut the machine down according to the procedure in section 5 13 then remove the lower rear screen and raise the hood 2 Open the radiator drain valve 1 and allow...

Page 78: ...the lower opening 4 Re install the belly pans and close the hood to complete the cleaning procedure 7 MAINTENANCE 77 7 20 1 If any safety signs are found to be damaged or missing after cleaning contac...

Page 79: ...78 40 50 50 20 30 20 50 80 3 5 5 20 5 10 30 25 10 10 15 5 10 10 20 A RELAY 12077866 35A RELAY 12177234 35A RELAY 12177234 10 5 PWR RELAY A PWR RELAY B GLOW PLUG STARTER PWR OUTLET MAIN MAIN 20 A RELAY...

Page 80: ...ovides protection from the elements Drain and refill the cooling system with 50 50 pre mixed antifreeze water Replace engine oil and filter ch 7 Replace hydraulic oil and filters ch 7 Jack the machine...

Page 81: ...arged battery Remove exhaust outlet cover Perform pre operation safety checklist in chapter 5 of this manual Perform starting procedure chapter 5 Let engine run while observing engine monitoring syste...

Page 82: ...sitioned beneath the torsion axles or structural tubing along the bottom of the chassis only and spaced in such a manner that the machine will be stable when its weight rests solely on the supports 7...

Page 83: ...tal start 2 Remove the plug and drain the oil into a suitable catch container Dispose according to mandates fig 7 24 1 3 Start the machine make sure all personnel are clear of the machine then roll th...

Page 84: ...following information CALIFORNIA Proposition 65 Warning This equipment contains and or emits chemicals known to the State of California to cause cancer birth defects or other reproductive harm Lead a...

Page 85: ......

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