Terex Genie S-80 J, Service And Repair Manual

Page: 51 / 135

June 2021 Service and Repair Manual
Boom Components
Part No. 1285307GT S ® -80 J, S ® -80 J TraX ™ 39
How to Repair the Cable Track How to Repair the Cable Track
Component damage hazard.
The boom cable track can be
damaged if it is twisted.
Note: A 4 link repair section of cable track is
available through the Genie Service Parts
Department.
1 Visually inspect the cable track and determine
which 4 link section needs to be replaced.
2 Carefully remove the snap rings from each
end of the damaged section of cable track.
3 Remove the retaining fasteners from the
upper black rollers from the 4 link section of
cable track to be replaced. Remove the
rollers.
4 Lift up the hoses and cables and carefully
remove the damaged 4 link section of cable
track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
5 Remove the upper rollers from the
replacement section of cable track.
6 Lift up the hoses and cables and carefully
insert the new 4 link section of cable track.
Component damage hazard.
Hoses and cables can be
damaged if they are kinked or
pinched.
7 Connect the ends of the replacement cable
track section to the existing cable track using
the snap rings.
8 Install the rollers onto the new section of
cable track.
9 Operate the boom extend/retract function
through a full cycle to ensure smooth
operation of the new section of cable track.