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Terex AL5000, Operator'S Manual

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Terex AL5000 Operator'S Manual Download Page 16

Operator's Manual

First Edition • First Printing

14

AL4000 • AL5000

Part No. 116416

Controls - AL5000

Control Panel

1 Light switches

2 Main circuit breaker

3 Hour meter

4 Ignition switch for engine

5 Engine prime button

6 Alternator failure light

7 Mini breaker

8 Duplex receptacle with GFI

9 T-lock receptacle

Summary of Contents for AL5000

Page 1: ......

Page 2: ...have any questions call Terex Contents Page Introduction 1 General Safety AL4000 3 General Safety AL5000 5 Work Area Safety 7 Legend AL4000 10 Controls AL4000 11 Legend AL5000 13 Controls AL5000 14 E...

Page 3: ...read understand and obey employer s safety rules and worksite regulations You read understand and obey all applicable governmentalregulations You are properly trained to safely operate the machine Ow...

Page 4: ...safety sign material Hazard Classification Terex uses symbols color coding and signal words to identify the following Safety alert symbol used to alert personneltopotentialpersonal injury hazards Obe...

Page 5: ...PartNo 116416 AL4000 AL5000 3 Operator s Manual First Edition First Printing General Safety AL4000 Safety signs and locations...

Page 6: ...Operator s Manual First Edition First Printing 4 AL4000 AL5000 PartNo 116416 General Safety AL4000 Safety signs and locations...

Page 7: ...PartNo 116416 AL4000 AL5000 5 Operator s Manual First Edition First Printing General Safety AL5000 Safety signs and locations...

Page 8: ...Operator s Manual First Edition First Printing 6 AL4000 AL5000 PartNo 116416 Safety signs and locations General Safety AL5000...

Page 9: ...he lamps with the engine generator running This machine should be grounded in accordance with all local electrical codes Consult the local electrical codes or Authority Having Jurisdiction in the area...

Page 10: ...breathe exhaust fumes Do not work on this equipment when mentally or physically fatigued Do not work on this equipment when under the influence of drugs or alcohol Do not use the machine if the protec...

Page 11: ...s machine Do not tow the machine unless the tower is lowered to the horizontal position and the travel lock is secured Do not overload your tow vehicle Check the manufacturer s Gross Vehicle Weight Ra...

Page 12: ...3 inch section 3 Tower 4 inch section 4 Coil cord sleeve 5 Leveling jack 6 Fender 7 Tire 8 Ballasts located inside cabinet 9 Towerwinch 10 Tongue 11 Curb side door 12 Forklift pockets 13 Lifting eye...

Page 13: ...irst Edition First Printing Controls AL4000 Control Panel 1 Light switches 2 Main circuit breaker 3 Hourmeter 4 Ignition switch for engine 5 Engine prime button 6 Alternator failure light 7 Minibreake...

Page 14: ...witch for engine Turn the ignition switch to the run position and hold the engine prime button down to prime the engine Hold the prime button down and turn the ignition switch to the start position to...

Page 15: ...ection 2 Tower 3 inch section 3 Tower 4 inch section 4 Coil cord sleeve 5 Leveling jack 6 Fender 7 Tire 8 Ballasts located inside cabinet 9 Towerwinch 10 Tongue 11 Curb side door 12 Forklift pockets 1...

Page 16: ...AL4000 AL5000 PartNo 116416 Controls AL5000 Control Panel 1 Light switches 2 Main circuit breaker 3 Hourmeter 4 Ignition switch for engine 5 Engine prime button 6 Alternator failure light 7 Minibreake...

Page 17: ...witch for engine Turn the ignition switch to the run position and hold the engine prime button down to prime the engine Hold the prime button down and turn the ignition switch to the start position to...

Page 18: ...t Edition First Printing 16 AL4000 AL5000 PartNo 116416 External Power Access AL5000 20kW Option External Power Access 1 Breakers 2P 30A 240V 2 Receptacle GFI 20A 120V 3 Breaker Mini 1P 20A 4 Receptac...

Page 19: ...ift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determineifroutine...

Page 20: ...ut torque Add air to tires if needed See Maintenancesection Check the following components or areas for damage improperly installed or missing parts and unauthorizedmodifications o Electrical componen...

Page 21: ...as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions...

Page 22: ...hine and raise the wheels off the ground Level the machine using only the leveling jacks 8 Check the bubble level where equipped on the front of the machine to make sure the machine is level 9 Ground...

Page 23: ...rn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperformapre operation inspection 3 Always perform function tests prior...

Page 24: ...o 2 diesel fuel only 2 851310 Label Attention all jacks must be 3 851545 Warning Electric shock hazard 1 851550 Label Lifting eye 2 851640 Label Tower operating instructions 2 851790 Label Attention t...

Page 25: ...PartNo 116416 AL4000 AL5000 23 Operator s Manual First Edition First Printing Inspections AL4000 AL5000...

Page 26: ...s section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s manual Only trained and autho...

Page 27: ...start is turnedon The timer is used to automatically start the engine and turn on the lights at a preset time To program the timer 1 Move the engine start switch to timed start 2 On the timer move the...

Page 28: ...e photocell 1 Move the engine start switch to timed start 2 Move the photocell switch to on Operation of Tower 1 Remove the tower travel lock pin from the cradle located on the rear of the cabinet 2 R...

Page 29: ...the steering wheel firmly and let up on the gas pedal Do not apply the brakes Do not turn sharply Slow down to under 25 mph 40 km h Gradually turn the steering wheel to get back on the road Proceed w...

Page 30: ...olely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportationregulations otherlocalized regulations and their company...

Page 31: ...capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial plate for the machineweight Lifting the Machine With a Crane Fully lower and retract the to...

Page 32: ...ed by the operator Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibi...

Page 33: ...over hazard Do not use temporary flat tire repairproducts Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could result...

Page 34: ...n configurations See serial label for specific machine weight Tongue weight AL4000 100 lbs 45 kg AL5000 220 lbs 100 kg Tire size U S AL4000 ST205 75R15 Load C AL5000 ST205 75R15 Load C Engine type AL4...

Page 35: ...nie Industries If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NH...

Page 36: ...9 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Before Driving On The Road Before Towing Boom hold down latch is secu...

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