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ELECTRICAL DIAGRAMS

Boss 2000E  (08–03)

24

120V WIRING DIAGRAM

B

D

L

PRE

3W

BRUSH

MOTOR

P

U

M

P

VAC

MOTOR

DRIVE

MOTOR

32

28

30

29

37

18

19

25

27

33

36

35

13

14

11

10

1

12

40

21

2

34

15

16

9

7

8

24

4

6

5

35

20

3

21

2

24

36

22

23

38

27

26

32

3

39

6

9

5 25

31

17

39

18

12

13

15

SPEED

CONTROL

BOARD

V

P

S/F 5

C/R

DEEP

LIGHT

S

F

BRUSH

AMMETER

1.5

HOUR

METER

+

SLOW SPEED

ADJUST

FAST SPEED

ADJUST

G

G

G

G

BLU

BLK

O

R

G

O

R

G

/

W

H

T

R

E

D

O

R

G

/

W

H

T

RED

ORG

P

N

K

GRY

W

H

T

/

O

R

G

BLK

W

H

T

W

H

T

B

L

K

WHT

W

H

T

WHT/BLK

BLK

O

R

G

WHT/ORG

W

H

T

W

H

T

W

H

T

WHT

BLK

BRN

W

H

T

B

L

U

R

E

D

BLK

BLK

BLK

B

L

K

WHT/RED

BLK

B

L

K

B

L

K

BLK

R

E

D

WHT

2.5

MASTER

KEY SWITCH

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for BOSS 2000E

Page 1: ...rpet Care 2000 Support Call 800 537 5735 For Ordering Parts 800 937 9444 Stock No 16928 System 15042 Stand Alone Automatic Carpet Extractor BOSS 2000E Carpet Care QL 69372 Rev 03 08 03 T o O r d e r P...

Page 2: ...rdered by phone or mail from any authorized Service Center or Distributor This machine will provide excellent service However the best results will be obtained at minimum costs if S The machine is ope...

Page 3: ...NG SYSTEM MAINTENANCE 18 SOLUTION FILTER MAINTENANCE 19 BOTTLE SOLUTION HOSES INJECTORS MAINTENANCE 19 SPRAY BARS SPRAY TIPS MAINTENANCE 19 TRANSPORTING MACHINE 20 STORING MACHINE 21 STORING MACHINE I...

Page 4: ...broken it must be replaced by the manufacturer or it s service agent or a similarly qualified person in order to avoid a hazard WARNING Do Not Use Outdoors Do Not Expose To Rain Store Indoors The foll...

Page 5: ...truck or trailer GROUNDING INSTRUCTIONS Machine must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electr...

Page 6: ...OLS AND INSTRUMENTS DESCRIPTIONS on the following page 35 36 37 2 1 4 9 8 7 5 6 3 10 19 18 20 21 22 23 24 25 26 12 11 13 14 15 16 17 27 27 31 32 33 38 34 28 29 30 T o O r d e r P a r t s C a l l 1 8 8...

Page 7: ...ay bar This switch works in conjunction with the Deep Light Clean switches 21 Pump Switch Turns on pump Twist grips must be turned to activate spray 22 Vacuum Switch Turns on vacuum motor 23 Deep Ligh...

Page 8: ...requires very little setup 1 Place recovery tank dome on top of solution tank and secure with two thumbscrews Figure 1 2 Insert black vacuum hose into dome opening 3 Install prespray wand and solution...

Page 9: ...e S FiberFresh Quick Dri FOR SAFETY When using machine follow mixing and handling instructions on chemical containers a Fill solution bottles by following mixing instructions on bottle b Place bottles...

Page 10: ...to work assignment 9 Plug 75 detachable power cord into pigtail cord on machine 10 Plug detachable power cord into a grounded wall outlet Figure 9 FOR SAFETY Do not operate machine unless cord is pro...

Page 11: ...spray tips The solution flow rate is 35 gallons per minute The cleaning speed is preset at 100 feet per minute ATTENTION DO NOT attempt to clean heavily soiled carpet using the LIGHT CLEAN mode This m...

Page 12: ...mode does not inject cleaning solution only clean water at a flow rate of 1 gallon per minute Follow operating instructions below 1 Connect prespray wand to 2 25 solution hoses and connect solution h...

Page 13: ...23 FIG 23 16 After cleaning carpet allow 3 to 4 hours for carpet to dry Use air movers to reduce dry time WHILE OPERATING MACHINE WARNING Do Not Pick Up Flammable Materials Or Reactive Metals 1 Keep...

Page 14: ...vacuum hose from recovery dome and replace with extension vacuum hose Figure 24 FIG 24 2 Connect floor tool to vacuum hose 3 Connect solution hose to accessory tool coupler at top of machine Figure 2...

Page 15: ...er released when returning for next stroke Continue this pull and push method with a 2 to 4 overlap of each stroke NOTE For heavily soiled areas repeat stroke or change angle of stroke DRAINING AND RI...

Page 16: ...working condition simply follow machines daily weekly and monthly maintenance procedures FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine unplug cord from wall out...

Page 17: ...NTENANCE Every 20 hours of operation Use following maintenance procedures as a weekly check list See later pages for more detailed instructions 1 Inspect spray tips for proper spray pattern a Engage t...

Page 18: ...23901 2 This will prevent plumbing system from clogging and reduce the risk of pump failure Also check plumbing system for any leaks repair if necessary Solution pump does not require lubrication To R...

Page 19: ...below To Flush Out Bottle Solution Hoses Injectors 1 Disconnect solution hoses from bottles 2 Submerge hoses in a bucket or bottle of clean water 3 Operate each cleaning mode for about one minute to f...

Page 20: ...ne and rinse thoroughly DO NOT use a pointed object to unplug spray tips 5 Replace spray tips in spray bar and keep on hand for spare NOTE If spray tips are damaged or cannot be restored replace spray...

Page 21: ...res is not covered by warranty STORING MACHINE IN FREEZING TEMPERATURES Be certain that machine pump and spraying system are completely drained and dry Pour undiluted antifreeze into clean water tank...

Page 22: ...ed into drain hose Insert drain hose plug and tighten Recovery tank is full Drain recovery tank Uneven or no spray Faulty Deep clean Light clean switch Call for service Solution filter clogged Drain s...

Page 23: ...tle SPECIFICATIONS MODEL Boss 2000E LENGTH 1295 mm 51 in WIDTH 559 mm 22 in HEIGHT 1092 mm 43 in WEIGHT 114 Kg 250 lb SOLUTION TANK CAPACITY 106 L 28 Gal RECOVERY TANK CAPACITY 68 L 18 Gal CLEANING SP...

Page 24: ...OARD V P S F 5 C R DEEP LIGHT S F BRUSH AMMETER 1 5 HOUR METER SLOW SPEED ADJUST FAST SPEED ADJUST G G G G BLU BLK O R G O R G W H T R E D O R G W H T RED ORG P N K GRY W H T O R G BLK W H T W H T B L...

Page 25: ...22 36 23 40 26 17 4 36 35 34 34 2 24 11 10 7 6 5 9 8 G P DEEP G LIGHT G PUMP G BLK BLK BLK BLK WHT WHT BLK WHT RED BLU WHT RED B L K WHT WHT WHT BLK WHT BRN BLK BLK RED BLK WHT ORG WHT ORG BLK BLK BLK...

Page 26: ...ROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 16 20 19 15 22 21 23 18 24 26 25 35 27 32 33 31 30 34 29 28 36 37 38 36 37 38 36 39 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e...

Page 27: ...MOTOR 1 19 41169 NUT HEX LOCK 25 20 NYLON 3 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 20 140000 WASHER FLAT 1 4 3 21 140000 WASHER FLAT 1 4 9 22 140052 WASHER...

Page 28: ...4 7 8 9 10 11 12 13 14 15 16 23 22 24 18 17 25 26 27 28 29 30 32 31 33 34 35 36 34 35 36 6 20 19 21 43 42 41 40 37 38 39 44 19 45 46 47 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s...

Page 29: ...RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 25 140202 SCREW 3 8 16X1 0 4 26 103002 DCASTER SWIVEL 4 1 27 140525 NUT HEX 3 8 16 4 28 140017 WASHER SPLITLOCK 0 38 S S 4 29 140028 WASHER FLAT 3 8 4...

Page 30: ...8 16 17 19 18 20 21 22 24 25 26 27 8 9 28 29 30 31 34 35 36 32 33 38 37 39 42 36 35 40 41 23 7 43 44 45 4 46 47 52 53 48 49 50 54 55 56 57 58 59 60 60 59 51 51 T o O r d e r P a r t s C a l l 1 8 8 8...

Page 31: ...Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 32 140345 SPRING BELT TENSION 1 33 140225 SCREW 3 8 16X2 HXHDCP 1 34 02994 SCREW 38 16X 75 5 35 140017 WASHER SPLITLOCK 4 36...

Page 32: ...8 9 10 11 13 12 16 15 14 4 19 4 19 20 21 20 16 15 17 18 15 15 31 22 4 22 4 23 26 27 24 25 3 14 3 4 22 16 16 16 15 17 18 18 17 15 15 28 29 11 23 4 30 32 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5...

Page 33: ...SHER FLAT 3 8 8 16 140136 BUSHING 38X 50X 28 5 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 17 140017 WASHER SPLIT LOCK 3 8 3 18 02994 SCREW HEX 38 16X 75 3 19 140508 NUT HEX 5 16 24 ZINC 2 20 1...

Page 34: ...HOUSING SOLUTION GROUP 1 2 1 1 1 1 3 4 5 6 7 8 6 11 12 13 7 9 10 14 15 16 5 23 17 18 22 19 20 21 9 24 25 26 27 4 4 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o...

Page 35: ...OAM VALVE 1 17 231062 DCAP 1 GALLON BOTTLE 2 18 609922 TUBING 1 4ID X 3 8OD X 5 67 BLUE 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 19 23434 DCHEMICAL FIBRE FRESH ULTRA CLEAN EXTRACTION 1 CAS...

Page 36: ...3 56 19 34 16 15 20 21 22 30 31 32 23 24 25 26 27 28 29 33 58 35 36 37 38 39 41 40 50 51 52 53 54 55 45 44 44 43 42 46 47 48 49 14 20 18 17 59 60 61 63 62 62 64 64 T o O r d e r P a r t s C a l l 1 8...

Page 37: ...AMP 1 32 140022 WASHER INT LCK 3 8 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 33 140552 NUT KEP 10 24 NYLON 2 34 130019 DMETER AMP 1 35 140336 NUT HEX 10 24 N...

Page 38: ...PICK UP HEAD GROUP 1 4 2 3 5 6 7 6 3 8 9 10 11 13 12 14 15 16 6 5 17 18 19 20 21 22 23 24 25 24 26 26 27 27 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q...

Page 39: ...3 8 16X1 3 4 HXHDCP 2 13 140545 NUT 3 8 16 FINJAM 2 14 140015 WASHER SPLIT LOCK 0 31 4 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 15 02991 SCREW 31 18X 75 HEX 4 16 140407 SPRING COMPRESSION 1...

Page 40: ...P 1 2 11 12 10 9 13 14 8 15 22 20 18 21 17 23 19 16 3 24 25 26 28 27 7 11 10 9 29 31 32 33 34 35 36 37 31 30 38 6 4 5 40 39 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e...

Page 41: ...Y MOTOR 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 22 230409 DBELT TIMING 18 75 1 23 140859 SCREW SET 1 4 20X1 4 1 24 130190 GRIP CORD 3 8N NYLON BLK 1 25 140...

Page 42: ...6 30 29 32 56 33 31 34 2 35 1 2 55 37 2 38 39 40 41 42 22 54 53 54 53 11 50 43 44 45 46 23 47 48 49 25 26 52 51 To Light Clean Spray Bar To Small Quick Coupler To Deep Clean Spray Bar Bypass Blue Hose...

Page 43: ...613434 HOSE 1 4ID X 2 0 GRAY LP 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 29 140899 SCREW RND 10 24 X 1 1 4 PHL 2 30 32483 WASHER FLAT 0 25 2 31 180103 DPUM...

Page 44: ...1 701398 DASM HOSES PRE SPRAY 2 1 4ID X 25 W FITTINGS 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 5 614008 HOSE 1 4ID X 1 2OD X 25 BRD 2 Y 6 140305 CLAMP HOS...

Page 45: ...RAGM 1 2 190128 DKIT UPPER PUMP HOUSING 1 190124 DKIT REPLMT CHECK VALVE 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 3 190171 DKIT VITON VALVE 1 4 190131 DKIT SHURFLO SERVICE 1 5 190130 DKIT...

Page 46: ...13 in LOW PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 14 12 13 15 4 16 17 18 16 19 20 21 22 23 24 25 26 27 29 28 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r...

Page 47: ...210150 DVALVE FLOW CONTROL 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 15 190603 DKIT VALVE PIN AND SPRING 1 Y 16 160170 ASM HOSE LOW PRESSURE 46 1 Y 17 150...

Page 48: ...TTING QDC PLUG 25FPT 1 Y 10 52308 FITTING NIPPLE 25 HEX BRASS 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 11 52309 DSCREEN FILTER 100 MESH 1 Y 12 52310 FILTE...

Page 49: ...5104 DPLUG QUICK COUPLER 1 4 150615 NIPPLE 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 5 15019 HOSE VACUUM W CUFFS 1 1 2 X 7 6M 25 1 Y 6 160430 DCUFF HOSE 1 1...

Page 50: ...EMS REF PART DESCRIPTION QTY 3 23434 DCHEMICAL FIBRE FRESH ULTRA CLEAN EXTRACTION 1 CASE 4 GALLONS 1 23234 DCHEMICAL FIBRE FRESH LIGHT CLEAN EXTRACTION 1 CASE 4 GALLONS 1 23324 DCHEMICAL FIBRE FRESH Q...

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