Tennant 1520 607649 Operator And Parts Manual Download Page 28

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PARTS LIST

Tennant 1520 (10–01)

ELECTRICAL GROUP

REF

PART #

DESCRIPTION

QTY.

602559

PANEL, CONTROL HOUSING

609969

PLUG, HOUR METER

069764626

PLUG, HOLE 012.7

130161

PLUG, DOME .875

130175

PLUG, DOME .750

630420

DECAL, FLAMMABLE MATERIAL

582150

PLUG, ACCESSORY SWITCH

140900

SCREW, 10–24X3/4

140890

SCREW, 10–24X1/2

140519

NUT, 10–24 KEP

∇

ASSEMBLY

INCLUDED IN ASSEMBLY

RECOMMENDED STOCK ITEMS

REF

PART #

DESCRIPTION

QTY.

130304

RECTIFIER BRIDGE 600V 15AMP

604330

TRANSFORMER 120V

604327

SOLENOID, 120V

606243

TAPE, ACRYLIC FOAM 1” WIDE

140028

WASHER, FLAT 3/8

582510

BREAKER, CIRCUIT 4.5A

609080

BREAKER, CIRCUIT 2.0A

605823

O–RING

578141000

SCREW, M5X10

140018

WASHER, LOCK #10

Summary of Contents for 1520 607649

Page 1: ...actor 1520 Model No 607649 Operator and Parts Manual 607311 Rev 01 10 01 CUSTOMER SERVICE 1 800 982 7658 1 616 786 2330 FAX 1 800 678 4240 1 616 786 3791 TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U S A ...

Page 2: ...d in U S A Specifications and parts are subject to change without notice TABLE OF CONTENTS SAFETY PRECAUTIONS 3 GROUNDING INSTRUCTIONS 3 MACHINE COMPONENTS 4 CONTROL PANEL SYMBOLS 4 MACHINE INSTALLATION 5 UNCRATING MACHINE 5 MACHINE SETUP 5 FILLING SOLUTION TANK 5 ADJUSTING CONTROL GRIP HEIGHT 5 CONNECTING MACHINE TO POWER SOURCE 5 MACHINE OPERATION 6 PRE OPERATION CHECKS 6 WHILE OPERATING MACHINE...

Page 3: ...d around sharp edges or corners Do not unplug by pulling on cord Do not stretch cord Do not handle plug with wet hands Keep cord away from heated surfaces Go slow on inclines and slippery surfaces Report machine damage or faulty operation immediately Do not carry riders on machine Follow mixing and handling instructions on chemical containers 4 Before leaving or servicing machine Stop on level sur...

Page 4: ...ckup Head Actuator 13 Adjustable Control Console Levers 14 Recovery Tank Drain Hose 15 Solution Tank Drain Hose 16 19 L 5 Gal Increment Markers 17 Rear Fill Port 18 Inline Solution Filter Strainer 19 Accessory Solution Hose Coupler 20 Accessory Vacuum Hose Connecter 21 Recovery Tank 22 Recovery Tank Lid 23 Solution Tank 24 Solution Tank Fill Door 25 Drive Wheels 26 Rear Casters 27 Wall Rollers 28 ...

Page 5: ...in that the bucket is clean to prevent solution line clogs 3 Add the proper amount of cleaning chemical NOTE Pre spraying chemical by use of a pump up sprayer may be used as an alternative FOR SAFETY When using machine follow mixing and handling instructions on chemical containers ATTENTION Use only recommended cleaning chemicals DO NOT use substitutes Consult an authorized distributor for recomme...

Page 6: ...egular basis in order for interim cleaning to be effective Restorative Cleaning Mode Use this mode for restoring heavily soiled carpet areas You must operate the machine at a cleaning pace of approximately 15m 50 ft per minute for optimum cleaning results Turn the speed control knob just shy of half way for a pace of approximately 15m 50 ft per minute NOTE The solution flow rate is regulated per c...

Page 7: ... required See Weekly Maintenance WARNING Flammable materials or reactive metals can cause an explosion or fire Do not pick up FOR SAFETY When using machine do not run machine over cord Do not pull cord around sharp edges or corners and do not stretch cord CIRCUIT BREAKERS The machine is equipped with two circuit breakers Drive Motor 4 5 Amp resettable and Brush Motor 2 0 Amp resettable to protect ...

Page 8: ... screen will not keep foam out of standpipe Vacuum damage due to foam or water is not covered by warranty DRAINING TANKS WARNING Hazardous voltage Shock or electrocution can result Unplug machine before servicing NOTE Raise brush pickup head when transporting machine to floor drain DRAINING RECOVERY TANK Always empty recovery tank each time you refill solution tank To drain recovery tank perform t...

Page 9: ...ing condition simply follow the daily weekly and monthly maintenance procedures WARNING Hazardous voltage Shock or electrocution can result Unplug machine before servicing ATTENTION Contact an Authorized Service Center for machine repairs Machine repairs performed by other than an authorized person will void your warranty DAILY MAINTENANCE Every 4 Hours of Operation 1 Inspect power cord and cord g...

Page 10: ...lines Follow procedure below a Drain all water from machine b Over a floor drain carefully jack up the machine so the drive wheels are just off the floor Use a block of wood for jacking Make sure to stay clear of the brush area when jacking Figure 18 The machine drive wheels must spin freely during the flushing procedure 89mm 3 5 in FIG 18 c Pour 750 ml 24 oz of an acetic acid solution with 11 3 l...

Page 11: ...ine go slow on inclines and slippery surfaces 1 Raise brush pickup head 2 Carefully load machine using a recommended loading ramp 3 Position front of machine up against front of trailer or truck Place a block behind each drive wheel to prevent machine from rolling 5 Secure machine with tie down straps It may be necessary to install tie down brackets to the floor of your trailer or truck NOTE Do no...

Page 12: ...and wait 20 minutes for motor to cool Faulty vacuum motor or wiring Contact Service Center Carbon brushes worn Contact Service Center Drive motor does not Drive motor circuit breaker has tripped Determine cause and reset breaker operate Faulty speed control board or connection Contact Service Center Faulty drive motor Contact Service Center Faulty wiring Contact Service Center Worn carbon brushes ...

Page 13: ...ective Replace gasket Drain hose plug is loose Tighten drain plug Recovery tank lid is loose Tighten lid Vacuum motor is loose Contact Service Center SPECIFICATIONS MODEL 1520 LENGTH 1270 mm 50 in WIDTH 559 mm 22 in HEIGHT 990 mm 39 in WEIGHT 124 Kg 273 5 lb SOLUTION TANK CAPACITY 98 L 26 Gal RECOVERY TANK CAPACITY 64 L 17 Gal SPEED CONTROL Variable Fwd CLEANING SPEED MAX 418 05 m2 4 500 sq ft per...

Page 14: ...3 1 3 WHT WHT 33 13 27 7 WHT RED RED 26 36 21 31 6 31 5 5 9 7 WHT RED 21 36 44 BLU BRN 38 25 BLU 36 21 2 BLK RED WHT WHT WHT WHT WHT BLK BLK BLK WHT RED RED BLK 42 35 28 28 BLU 44 BLU YEL 42 42 YEL WHT BLK 42 YEL 44 YEL BLU 44 YEL MAIN ACTUATOR MOTOR DRIVE MOTOR AMP C B AMP C B VACUUM MOTOR PUMP BRUSH MOTOR ACTUATOR VACUUM BRUSH ROLL SWITCH 5K POTENTIOMETER SOL BRUSH SPEED CONTROL BOARD BRIDGE REC...

Page 15: ...29 RED 16 BRN 9 WHT 5K POTENTIOMETER O R G R E D W H T SPEED CONTROL BOARD 9 WHT 6 BLK 31 WHT 21 BLK 40 RED 36 RED 23 BLK 25 BLU 38 BRN 2 BLK 30 RED SOLUTION BRUSH 3 WHT 3 WHT 26 RED 7 WHT RED 28 BLU BRUSH ROLL SWITCH 24 BLK 22 BLU 20 ORG 13 WHT 5 WHT 32 BLK 11 WHT 11 WHT 4 BLK VACUUM 13 WHT 17 WHT ORG 27 WHT RED 31 WHT RESTORATIVE BRUSH 35 WHT BLK INTERIM 44 BLU 42 YEL 9 W H T 4 5A 2 0A Ć12Ć Ć BL...

Page 16: ...PARTS LIST Tennant 1520 10 01 16 SOLUTION TANK GROUP 28 2 3 13 15 16 9 17 10 11 24 26 27 23 22 9 10 11 29 30 31 32 30 36 33 41 4 6 5 1 38 39 37 38 37 25 34 35 42 43 44 43 42 20 18 19 19 40 12 21 18 14 ...

Page 17: ...9 140310 CLAMP HOSE 5 16 7 8 2 20 607308 HOSE 3 8 X 8 1 21 604265 COUNTERWEIGHT 34LBS 1 22 611418 SLEEVE 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 23 230925 SUPPORT RECOVERY TANK 1 24 600476 STRAP PLUG 1 25 621324 DPLUG EXPANSION 1 26 140011 WASHER FLAT 3 16 1 27 140350 SCREW 10X1 2 1 28 608154 DECAL 1520 2 29 607552 TANK SOLUTION TEAL 1 30 150529 FITTING 3 4MX3 4H 2 31 607983 HOSE W LE...

Page 18: ...PARTS LIST Tennant 1520 10 01 18 RECOVERY TANK GROUP 1 5 28 12 2 3 4 6 11 9 10 13 15 14 16 20 21 25 24 15 14 13 22 14 15 13 8 7 23 32 33 31 30 34 17 18 19 26 27 29 9 ...

Page 19: ... 140000 WASHER FLAT 1 4 15 16 140960 CABLE SUPPORT 1 17 140027 WASHER FLAT 5 16 1 18 140015 WASHER LOCK 5 16 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 19 200031488 SCREW M8X20MM 1 20 100038 DGASKET VAC MOTOR 1 21 130996 DMOTOR VAC 5 7 3 STAGE 120V 1 602741 CARBON BRUSH SET OF 2 2 22 140353 M6X108 STUD 3 23 130133 TERMINAL MALE DSCNT 2 24 140284 NUT M6 3 2...

Page 20: ...1 22 6 7 8 9 18 3 4 5 17 19 20 12 11 40 13 15 14 16 21 22 23 24 22 25 26 27 28 29 28 31 50 47 32 34 36 37 30 38 39 27 33 15 42 41 24 43 22 25 26 45 3 4 5 3 46 10 47 44 15 14 35 11 28 31 27 28 22 19 20 7 48 14 15 16 8 9 7 24 22 2 21 22 26 25 24 49 ...

Page 21: ...7 23 602567 BRACKET SPRING 1 24 602882 BUSHING 8 25 140024 WASHER LOCK 6 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 26 140352 SCREW M12X1 75X25 6 27 140564 BOLT SHOULDER 3 8X3 4 4 28 140036 WASHER FLAT 6 29 603044 PLATE ACTUATOR LIFT 1 30 140027 WASHER FLAT 2 31 140546 NUT NYLOCK 2 32 612781 LIFT BRACKET EXTRACTOR 1 33 602977 BRACKET MOUNT CARPET TOOL 1 34 602565 SPRING CARPET TOOL 1 35 14...

Page 22: ... 20X3 4 4 Y 9 100049 SEAL BRUSH BEARING 2 Y 10 140125 BEARING BRUSH 2 Y 11 230261 BLOCK BEARING 2 Y 12 100005 GASKET BEARING BLOCK 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 13 230408 PULLEY BRUSH 1 Y 14 140548 NUT 5 16 1 Y 15 230406 SHAFT BRUSH 22 1 Y 16 140859 SCREW SET 1 4 20X1 4 1 17 130096 TERMINAL MALE DSCNT 16 14 2 18 230411 BRACKET BRUSH MOTOR 1 ...

Page 23: ...KIT BRUSHES W CAPS 2 PK 2 Y 4 612880 SLEEVE TRANSAXLE 2 Y 5 612879 HUB WHEEL TRANSAXLE 2 Y 6 140552 NUT 10 24 NYLOCK 2 Y 7 31249 BOLT SHOULDER 25X1 25 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 8 32982 WASHER INT LOCK 2 Y 9 01681 SCREW SCKT 25 20X 75 2 10 607452 WHEEL 8 2 11 140000 WASHER FLAT 8 12 140501 NUT 1 4 20 NYLOCK 8 13 612783 SPACER AXLE 4 14 61...

Page 24: ...P 13 3 1 2 5 6 4 8 7 9 10 12 11 17 15 14 8 7 8 18 19 16 20 B D D C C B A A 1 28 27 19 2 21 26 49 22 23 24 25 30 31 32 37 10 9 34 2 36 33 39 42 35 38 2 36 41 40 29 E 17 15 50 C 16 7 8 19 18 19 51 19 19 49 48 53 52 PUMP BREAKDOWN 32 43 45 46 47 44 14 ...

Page 25: ...WISTOUT NOZZLE 80015 6 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 29 201013 DFITTING TIP RPLMNT 80015 6 30 140899 SCREW 10 24X1 1 4 2 31 140012 WASHER FLAT 2 32 180103 DPUMP 100 PSI 120V 1 130096 TERMINAL 120V 1 33 140552 NUT NYLOCK 10 24 2 34 150412 FITTING 3 8MX3 8H ELBOW 90_ 1 35 150415 FITTING 1 4MX3 8H ELBOW 90_ 1 36 607305 TUBING 3 8 X 30 GRAY VINYL 1 ...

Page 26: ...20 10 01 26 CONSOLE GROUP 1 2 3 5 6 7 8 9 1 15 38 36 42 30 35 31 32 33 34 29 37 10 40 18 21 36 11 10 41 38 12 13 14 17 13 39 44 SEE ELECTRICAL GROUP 43 27 46 47 45 28 20 26 23 22 24 25 44 19 24 52 51 50 48 52 51 50 16 49 53 ...

Page 27: ...T 1 23 230649 PIN HANDLE ADJUSTMENT 2 24 230710 PIN HANDLE LOCK 2 25 140415 SPRING LOCK PIN 1 26 140155 BUSHING 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 27 606550 KNOB SPEED CONTROL 1 28 603007 BUSHING SNAP 1 29 602886 PIN SPRING RETURN 1 30 605812 SPRING EXPANSION 1 31 140830 SCREW 6 32X1 5 8 2 32 140019 WASHER LOCK 6 2 33 27098 BRACKET SWITCH 1 34 1307...

Page 28: ... MATERIAL 1 7 582150 PLUG ACCESSORY SWITCH 2 8 140900 SCREW 10 24X3 4 3 9 140890 SCREW 10 24X1 2 2 10 140519 NUT 10 24 KEP 7 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 11 130304 DRECTIFIER BRIDGE 600V 15AMP 2 12 604330 DTRANSFORMER 120V 1 13 604327 DSOLENOID 120V 1 14 606243 TAPE ACRYLIC FOAM 1 WIDE 1 15 140028 WASHER FLAT 3 8 2 16 582510 DBREAKER CIRCUIT 4 ...

Page 29: ...SE SOLUTION 4 6M 15 1 Y 160186 HOSE SOLUTION 7 6M 25 1 160187 HOSE SOLUTION 15 2M 50 1 Y 2 150913 DCOUPLER QUICK SER 60 1 Y 3 150933 PLUG QUICK COUPLER 1 Y 4 150615 NIPPLE 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 5 160400 HOSE VACUUM 4 6M 15 1 Y 160401 HOSE VACUUM 7 6M 25 1 160402 HOSE VACUUM 15 2M 50 1 Y 6 160430 DCUFF HOSE 1 1 2 2 7 160451 DCONNECTOR...

Page 30: ...ROLL 3 16 1 Y 8 150606 NIPPLE HEX 1 4 1 Y 9 150403 ELBOW ST 1 4 45 1 Y 10 200992 BODY SPRAY 1 4F 1 Y 11 200996 SCREEN SPRAY NOZZLE 1 Y 12 200965 DTIP SPRAY 8002 1 Y 13 200994 CAP SPRAY BODY 1 76 mm 3 in CREVICE TOOL 1 2 3 4 5 6 7 REF PART DESCRIPTION QTY 200517 DASM CREVICE TOOL SER 60 1 Y 1 200436 BK TOOL CREVICE BLACK 1 Y 2 200975 DFITTING TIP 5002 V JET 1 Y 3 210014 DVALVE TOGGLE W NUT 1 ASSEMB...

Page 31: ...GASKET 1 Y 3 190631 DKIT VALVE ASM 1 Y 4 210226 DVALVE LP 1 Y 5 200991 DNOZZLE 1 Y 6 200838 SCREW 4 Y 7 200840 TRIGGER 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 8 200844 DHOSE VACUUM 1 Y 9 200837 DHOSE SOLUTION 1 Y 10 200848 FITTING 1 Y 11 200842 FILTER 1 Y 12 200841 SCREEN FILTER 1 Y 13 150606 FITTING 1 4MX1 4M 1 Y 14 150913 DCOUPLER 1 ...

Page 32: ...OPTIONS Tennant 1520 10 01 32 330mm 13 in LOW PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 14 12 13 15 4 16 17 18 16 19 20 21 22 23 24 25 26 ...

Page 33: ... 2 Y 12 150403 FITTING 1 4MX1 4F 45 STR 1 Y 13 150913 DFITTING 1 4F QD CPLR SER 60 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 14 210150 DVALVE FLOW CONTROL 1 Y15 190603 DKIT VALVE PIN AND SPRING 1 Y 16 160170 ASM HOSE LOW PRESSURE 1 Y 17 150606 FITTING 1 4MX1 3 8HEXNIP 1 Y 18 140058 WASHER 543X 875X 062 WAND 1 Y 700062 ASM SPRAYBAR WO TIPS 1 Y19 150700 C...

Page 34: ...OPTIONS Tennant 1520 10 01 34 406mm 16 in LOW PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 15 12 13 16 4 17 18 19 17 20 22 23 24 25 26 27 14 21 ...

Page 35: ... FITTING 1 4MX1 4F 45 STR 1 Y 13 150913 DCOUPLER SER 60 1 Y 14 150615 NIPPLE CLOSE 1 4 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 15 210150 DVALVE FLOW CONTROL 1 Y16 190603 DKIT VALVE PIN AND SPRING 1 Y 17 160170 ASM HOSE LOW PRESSURE 1 Y 18 150606 FITTING 1 4MX1 3 8HEXNIP 1 Y 19 140058 WASHER 543X 875X 062 WAND 1 Y 700656 ASM SPRAYBAR 16 WO TIPS 1 Y20 1...

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