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TEN

TEN Automotive Equipment Ltd.

©

Page 16

Version 5.0 November 2010

Communication error

The INNOVA 3000 consists of an exhaust gas sampling/measuring unit and a PC for the program operation and
presentation. Both these units are connected via a serial communication cable in order that the computer can
control the exhaust gas sampling/measuring unit and obtain data for processing and presentation. If the
communication fails, the INNOVA 3000 will display an error message on the screen and provide instructions for
troubleshooting.

If this occurs check the serial communication cable between the PC and the COM2 port of the sampling/measure
unit. In addition, it is a good idea to power down the INNOVA 3000 and power up again (Make sure Windows is shut
down first). If this message persists then please contact your service provider.

Other messages

The PC is equipped with a Windows operating system. For a number of reasons error messages may be generated
from the operating system. If this is the case, check the message and follow the instructions at the screen. If
necessary refer to the manual of the PC manufacturer or contact your supplier.

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Summary of Contents for INNOVA 3000

Page 1: ...ibited For additional copies of the manual or software please contact TEN The information contained in this manual is believed to be correct but does not purport to be all inclusive and should only be used as a guide TEN shall not be liable for errors contained herein or for any incidental or consequential damage loss or injury arising from use of this guide or their equipment The INNOVA 3000 is m...

Page 2: ...anel 4 3 Specifications of the INNOVA 3000 6 4 Principle and operation 7 5 User information 8 6 Using the INNOVA 3000 10 7 Periodic Checks 11 8 Messages 12 9 Program of the INNOVA 3000 17 11 Official MOT test 21 12 Standard test MID 22 13 System purge 25 14 System diagnosis 26 15 User menu 30 16 Maintenance 33 17 Troubleshooting 34 ...

Page 3: ...y the combined automatic drain and filtration system The heart of the INNOVA 3000 comprises of a powerful personal computer controlling the software processes and program routines resulting in a clear high resolution visual display presentation on the full colour flat panel monitor With data entry and software program control via the QWERTY keyboard and mouse the INNOVA 3000 performs easy step by ...

Page 4: ...TEN TEN Automotive Equipment Ltd Page 4 Version 5 0 November 2010 2 Front Screen and Connection Panel Figure 1 Front Screen of the INNOVA 3000 1 LED indication power on off ...

Page 5: ...9 Inline filter water drain system 20 Carbon filter 21 Gas outlet with leak check adapter 22 Water outlet water drain system 23 Calibration gas inlet 24 COM 1 RS 232 communication port INNOVA 3000 to smoke meter 25 COM 2 RS 232 communication port INNOVA 3000 to PC 26 Not used 27 Not used 28 Not used 29 Connection for the inductive RPM clamp 30 Connection for the Piëzo or optional RPM Pulse adapter...

Page 6: ...25 vol Lambda 0 000 9 999 RPM 400 10000 1 min Oil temperature 0 150 C Multi meter 0 2 0 10 0 100 volt dc RESOLUTIONS Carbon monoxide CO 0 01 vol Carbon dioxide CO2 0 1 vol Hydrocarbons HC 1 ppm vol Oxygen O2 0 01 vol O2 4 vol 0 1 vol O2 4 vol Lambda 0 001 RPM 10 1 min Oil temperature 1 C Multi meter 0 1 0 1 1 volt dc REMAINING PARAMETERS Warm up time 10 minutes Response time 12 seconds Nominal sam...

Page 7: ...noxide CO2 carbon dioxide HC hydro carbons O2 oxygen In addition to the infrared gasbench the INNOVA 3000 is also equipped with an electro chemical sensor which measures the oxygen concentration in the sampled exhaust gas With the data from both the oxygen and infrared Gasbench readings a lambda calculation is made This so called lambda value gives an indication about the efficiency of the combust...

Page 8: ...ser IMPORTANT Take care when removing the sample probe after measurement as the probe can reach temperatures in excess of 100 ºC due to hot exhaust gasses Always grip the handle of the probe and if necessary use gloves Using the inductive clamp The inductive clamp is used to record the engine speed of vehicles with a petrol engine Position the inductive clamp around one of the spark plug leads Tak...

Page 9: ... Conditions of operation The Innova must be connected to a proper mains power outlet with the correct output power rating and a protective earth contact Use of an extension reel or lead is not recommended Avoid working with hydrocarbons and oil based products in the direct area of the analyser The residual vapour may affect the test results and cause HC hang up Always use the gas analyser in a wel...

Page 10: ...nual supplied with the monitor if necessary Keyboard and Mouse During operation of the INNOVA 3000 program the keyboard is used to make function selections and data entry After power up of the computer the num lock led should illuminate on the keyboard indicating it is ready for use In addition to the keyboard the Innova is also equipped with a mouse You can move the pointer and use the select to ...

Page 11: ...test it is determined how many hydrocarbons are present in the current ambient air or if there is any HC residue left from a previous measurement EU Regulations state that this amount must not exceed 20 ppm If the concentration is higher than 20 the Official and Standard test will be blocked If this occurs the HC residue check should be started over again by selecting the following sequence Main m...

Page 12: ...uring this warm up phase Zero calibration Zero calibration is required frequently at a number of stages in the program to ensure that changes in ambient temperature do not affect the accuracy of measurement During this process measurements are prevented and a symbol is displayed During Standard test measurement a Zero calibration is necessary every 30 minutes or it can be activated or forced using...

Page 13: ...ted During combustion large amounts of water can be produced and collect in the vehicle s exhaust system The INNOVA 3000 is designed and equipped with an auto drain system that removes the excessive water while sampling the vehicle exhaust Under normal conditions the filtration system will drain the water coming out of the exhaust of the vehicle and discharge through the INNOVA 3000 water out pipe...

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Page 15: ...rn the User that the sensor may soon require replacing If the sensor is outside the specified limits the oxygen and lambda readings will be disabled and sensor icon will illuminate on the screen If this occurs please contact your service provider for a replacement Please note If this message occurs the graphical icon of the oxygen sensor lights up and the values of the oxygen channel and lambda ar...

Page 16: ...age on the screen and provide instructions for troubleshooting If this occurs check the serial communication cable between the PC and the COM2 port of the sampling measure unit In addition it is a good idea to power down the INNOVA 3000 and power up again Make sure Windows is shut down first If this message persists then please contact your service provider Other messages The PC is equipped with a...

Page 17: ...ch the software program is applicable Press F4 to continue The system status screen displays the information and status of the sampling measuring Both indicators should be green when the system is functioning correctly If indicators are red then a retry can be made by pressing the F8 key Please note there may be a message shown when the INNOVA 3000 have to be calibrated within 14 days The User may...

Page 18: ...xhaust emissions measurements can be made The Main menu screen of the INNOVA 3000 appears which all options and sub menus can be selected If the PC software of the INNOVA 3000 is not correctly configured or the PC does not comply to the required standard a fault screen appears The Innova program has to be shut down No measurements can be made until software has been configured correctly ...

Page 19: ...Official test Standard test and various system tests Diesel menu Program for engine analysis on Diesel fuelled vehicles This part contains MOT test Standard test and some diagnostic tests For more information please refer to the EDA 3000 User manual OBD menu Program area where various EOBD data and parameters can be checked or monitored such as RPM temperature Trouble codes Readiness code and Lamb...

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Page 21: ... so that either a Pass or Fail result is achieved and the test result is printed automatically IMPORTANT Before every MOT test there is a HC residue check Please ensure the sample probe is not inserted into the vehicle exhaust before the HC residue check is completed otherwise HC residue lock up can occur After each MOT test the vehicle data is also stored into a CTR database on the Computer as we...

Page 22: ... are above 20ppm vol the program will abort back to menu If the HC levels are below 20ppm vol the program will continue to the Standard test page Ensure the sample probe is NOT in the vehicle exhaust during the HC residue check To perform a Standard test insert the sample probe in the exhaust of the vehicle During the Standard test all gas concentrations are shown live simultaneously on the monito...

Page 23: ... three options to choose from Petrol CNG Compressed Natural Gas LPG Liquefied Petroleum Gas The lambda value is calculated with help of the Brettschneider formula Factor K1 is 6 The constants of the different fuel types are Petrol LPG CNG Hcv 1 7261 2 525 4 000 Ocv 0 0175 0 000 0 000 Sensor Three different RPM sensor types can be selected in the settings page Inductive RPM clamp Optical RPM sensor...

Page 24: ...ed contains enough paper Zero calibration Zero calibration is required at a number of stages of the program in order to ensure that any changes in ambient temperature do not affect the accuracy of measurement A zero calibration will automatically be performed at 30 minute intervals during the Standard test The interval time is counting down and displayed at the bottom right corner of the screen If...

Page 25: ... sample system is clear but it is possible to stop the test by pressing the abort key By example you can use the system purge test if the HC residue check failed when the ambient air was clean High HC residue readings can originate from damp or polluted filters or contaminated condensation in the gas sampling system When the System purge is activated the INNOVA 3000 will purge as long as needed un...

Page 26: ...locked then the system information status check will indicate red where there has been a problem If necessary repeat the specific system test as indicated Gasbench information This program displays all relevant information of the installed infrared gas bench i e the revision number version and PEF The PEF is necessary for the calculation from propane to hexane during calibration The PEF of the INN...

Page 27: ... switch off At this point the INNOVA 3000 will monitor the drop in pressure for 15 seconds Any excessive decay will fail the test In the result page press Continue F4 on the keyboard to return to the system diagnosis menu If the leak check failed press Again F8 on the keyboard to repeat the check Contact your service provider if the check keeps failing NOTE The MOT test and Standard test will be b...

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Page 29: ... filters and flush out the sample hose with warm soapy water O2 sensor check The O2 sensor is checked frequently to ensure that it is operating within the correct parameters During the Standard or MOT test a message can appear that the oxygen voltage level is too low If this message appears please perform the O2 sensor check During the O2 sensor check the system purges with clean ambient air for 6...

Page 30: ...f the INNOVA 3000 can be checked and Garage details Software version In the software version item the current installed software version of the INNOVA 3000 can be checked The software installed by the manufacturer or service department is officially registered with the NMi in accordance with the pattern approval Changing or modification of the software is not allowed ...

Page 31: ...tion is printed on every test report Up to four Testers names may also be entered at this point which allows the Tester name to be selected rather than typing in for every MOT test routine Garage data The garage name and address may consist of a maximum of 7 lines each with a maximum of 40 characters including spaces Use the Tab key to move to the next line or Shift Tab to move to the back to the ...

Page 32: ...tinuously displayed at the top of the screen To change the system time select the edit boxes at the bottom of the screen by pressing the Tab key Enter the new time in the form hours minutes seconds and press Apply or F7 on the keyboard to accept the new time To restore the time to its previous value press the Restore key F8 on the keyboard After changing the system time press the Abort key F2 on t...

Page 33: ...bench Always use original filters and never use filters which contain metal parts It is recommended that the fine filter is replaced when it is a dark grey colour or has become saturated with water The Pre filter In line filter and Carbon filter should be replaced together at the same time and depending on usage The monitor Clean the monitor with a soft cloth If necessary use a mild spray detergen...

Page 34: ...sists please contact your service provider If there is a communication fault check the serial communication cable between the PC and the COM2 port of the sampling measure unit In addition it is a good idea to power down the INNOVA 3000 and power up again Make sure Windows is shut down first If this fault persists then please contact your service provider DO NOT UNSCREW OR ATTEMPT TO SERVICE THE EQ...

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