Tempco TEC-9300 Instruction Manual Download Page 1

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Instruction Manual

TEC-9300

Self-Tune Fuzzy / PID Process

Temperature Controller

Agency Approvals: RoHS

Manual TEC-9300 Revision 9/2016

TEMPCO Electric Heater Corporation
607 N. Central Avenue  •  Wood Dale, IL 60191-1452 USA
Tel: 630-350-2252  •  Toll Free: 800-323-6859
Fax: 630-350-0232  •  E-mail: [email protected]
Web: www.tempco.com

Serving Industry Since 1972

Summary of Contents for TEC-9300

Page 1: ...roller Agency Approvals RoHS Manual TEC 9300 Revision 9 2016 TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 Toll Free 800 323 6859 Fax 630 350 023...

Page 2: ...NOTES...

Page 3: ...g 18 2 10 Event Input wiring 19 2 11 Output 1 Wiring 20 2 12 Output 2 Wiring 21 2 13 Alarm 1 Wiring 22 2 14 Alarm 2 Wiring 22 2 15 RS 485 23 2 16 RS 232 24 2 17 Analog Retransmission 24 Chapter 3 Prog...

Page 4: ...NOTES...

Page 5: ...rate allows the TEC 9300 to control fast processes such as pressure and flow Self tuning can be used to optimize the control parameters as soon as undesired control results are observed Unlike auto t...

Page 6: ...10V Input 2 CT and Analog Input CT 0 50 Amp AC Current Transformer Analog Input 4 20 mA 0 20mA 0 1V 0 5V 1 5V 0 10V Input 3 Event Input EI 9 Special Order 1 Relay rated 2A 240VAC 2 Pulsed voltage to d...

Page 7: ...ine auto matic setup and testing procedures only Do not attempt to make any con nection to these pins when the unit is being used for normal control purposes When the unit leaves the factory the DIP s...

Page 8: ...r ease of control setup and set point adjustment Set point Value Indicator Output 1 Indicator A1 A2 PV F SV OUT For a number with decimal point the display will be shifted one digit right 19999 will b...

Page 9: ...5 1 4 Keys and Displays continued...

Page 10: ...6 1 5 Menu Overview...

Page 11: ...nd auto tuning mode All of these modes perform in an open loop control except auto tuning mode which performs ON OFF while configuring PID values control The mode transfer is governed by the priority...

Page 12: ...8 1 7 Parameter Description NOTE For RS 232 Short J1 Open Cut J2 Using RS 232 will disable Event Input Function...

Page 13: ...9 NOTE Parameter 1N1 continued on next page...

Page 14: ...10 NOTE Parameter O1TY continued on next page...

Page 15: ...11...

Page 16: ...12...

Page 17: ...13 Note Calibration menu is for supplier configuration use only...

Page 18: ...14...

Page 19: ...options on the label Switch off the power while checking Care must be taken to ensure that the maximum voltage rating specified on the label is not exceeded It is recommended that the power for these...

Page 20: ...acing more than one thermocouple in par allel can provide an average temperature readout and produce better results in most air heated processes The proper sensor type is also a very important factor...

Page 21: ...on provided that the three leads are the same gauge and equal in length For the purpose of accuracy two wire RTD should be avoided if possible A 0 4 ohm lead resistance in a two wire RTD will produce...

Page 22: ...18 2 9 CT Heater Current Input Wiring Make sure that the total current through TEC99999 does not exceed 100A rms in a 3 Phase system...

Page 23: ...gnal as well as an open collector signal The event input func tion EIFN is activated when the switch is closed or an open collector or a logic signal is pulled down Also refer to section 4 1 for event...

Page 24: ...20 2 11 Output 1 Wiring...

Page 25: ...21 2 12 Output 2 Wiring...

Page 26: ...22 2 13 2 14 Alarm 1 and 2 Wiring Note Both Form A and B contacts are available for the alarm 1 relay Order the correct form for alarm 1 to suit your needs...

Page 27: ...23 2 15 RS 485...

Page 28: ...ly The unit can no longer perform event input function EIFN When you connect an RS 232 module CM94 2 to the con nectors on the CPU board C930 jumper JP22 on the terminal board T930 must be modified as...

Page 29: ...7 Output power limit 8 Digital communication 9 Analog retransmission 10 Power shut off sleep mode 11 Digital filter 12 Pump control 13 Remote lockout then you can use basic mode 3 1 Input 1 Press to e...

Page 30: ...splay sequence SEL1 Selects the most significant parameter for view and change SEL2 Selects the 2nd most significant parameter for view and change SEL3 Selects the 3rd most significant parameter for v...

Page 31: ...imer enabled by selecting TIMR for A1FN or A2FN PB1 and TI1 should not be zero Adjust CYC1 according to the output 1 type O1TY Generally CYC1 0 5 2 seconds for SSRD and SSR CYC1 10 20 seconds for rela...

Page 32: ...idea about a new process then use the self tuning program to optimize the PID values by selecting YES for SELF to enable the self tuning program See section 3 18 for a descrip tion of the self tuning...

Page 33: ...e set point the dwell timer starts to count from zero until time out The timer relay will remain unchanged until time out The dwell timer operation is shown as following diagram If alarm 1 is configur...

Page 34: ...l an alarm occurs Aprocess alarm is independent from the set point Adjust A1FN Alarm 1 function in the setup menu One of eight functions can be selected for process alarm These are PV1 H PV1 L PV2 H P...

Page 35: ...mally A1HY and A2HY can be set with a minimum 0 1 value The trigger level of the alarm moves with the set point For alarm 1 trigger level SP1 A1DV A1HY For alarm 2 trigger level SP1 A2DV A2HY A1SP and...

Page 36: ...f alarm 2 is selected as a deviation band alarm The trigger level for deviation band alarm moves with the set point For alarm 1 the trigger level SP1 A1DV For alarm 2 the trigger level SP1 A2DV One of...

Page 37: ...loop break alarm since loop break alarm will not perform the holding function even if it is set for holding or latching holding mode See section 3 8 for descriptions of these alarm modes Loop break c...

Page 38: ...int SP1L and SP1H are set with the following values SP1L 15 C SP1H 10 C Now SP1 can only be adjusted within the range of 10 C to 15 C 3 15 PV1 Shift In certain applications it is desirable to shift th...

Page 39: ...l be driv en OFF if O1FN selects REVR and be driven ON if O1FN selects DIRT Output 2 failure transfer if activated will perform 1 If OUT2 selects COOL and BPLS is selected for O1FT then output 2 will...

Page 40: ...t changes the next PID values in the reverse direction When an optimal condition is obtained the optimal PID values will be stored in PB1 TI1 and TD1 or PB2 TI2 and TD2 as determined by the event inpu...

Page 41: ...allow the process to reach a stable state Before the learning cycle the unit performs a pre tune function with PID control While in the learning cycle the unit performs a post tune function with an O...

Page 42: ...es can be applied for further adjustment of PID values 3 20 Manual Tuning In certain applications very few when using both self tuning and auto tuning to tune a process proves inadequate for the contr...

Page 43: ...a process with a constant demand Operation Press until hand control appears on the display Press for 3 seconds then the upper display will begin to flash and the lower display will show The con trolle...

Page 44: ...alue NOTE The controller will never revert to its PV SV display from dis play mode unless you press the keys 3 24 Heater Current Monitoring TEC99999 a current transformer should be equipped to meas ur...

Page 45: ...will be added to SP2 The sum of SP1 and SP2 SP1 SP2 will be used by the event input function for the sec ond set point value In certain applications it is desirable to move the second set point value...

Page 46: ...P2 14 13 4 4 Ramp and Dwell Ramp The ramping function is performed during power up as well as any time the set point is changed Choose MINR or HRR for SPMD and the unit will perform the ramp ing funct...

Page 47: ...cess signal SPMD PV1 Note 1 If PV1 is chosen for both SPMD and PVMD an error code will appear If PV2 is chosen for both SPMD and PVMD an error code will appear In either case the TEC 9300 will not con...

Page 48: ...ication port generally RS 232 Since a standard PC can t support an RS 485 port a network adapter such as TEC99001 has to be used to convert RS 485 to RS 232 for a PC if RS 485 is required for data com...

Page 49: ...2U PU DP2 NODP FUNC FULL COMM 4 20 AOFN P1 2 AOLO low side of scale 100 AOHI high side of scale 100 4 10 Digital Filter In certain applications the process value is too unstable to be read A programma...

Page 50: ...e loses pressure the controller will precisely control the pressure at the set point 2 If the process no longer consumes material the controller will shut off the pump for as long as possible 3 The co...

Page 51: ...O1TY 4 20 O1FT 0 OUT2 DCPS A1FN optional EIFN NONE PVMD PV1 FILT 1 SELF NONE SLEP NONE SPMD PUMP SP1L 5 00 SP1H 15 00 SP2F DEVI Chapter 5 Applications Key menu SPMD SP2F REFC SP2 5 2 Variable Period F...

Page 52: ...SSR s are also available upon request 5 3 Heat Only Control An oven is designed to dry the products at 150 C for 30 minutes and then stay unpowered for another batch A TEC 9300 equipped with dwell tim...

Page 53: ...dent on the system requirements A more positive value of DB will prevent unwanted cooling action but will increase the temperature overshoot while a more negative value of DB will achieve less tempera...

Page 54: ...ter SP P2 is chosen for EIFN in order to create a dual PID control You can perform auto tuning twice at SP1 and SP2 for the initial setup for the dual PID values Refer to sections 3 19 and 4 3 Example...

Page 55: ...ent retransmission is widely used because it can transmit over a longer distance without voltage drop Note AOHI and IN2H should be set with values higher than the set point range used 5 8 Differential...

Page 56: ...SP1 1100 C or set the proper values for PB1 TI1 TD1 PB2 TI2 and TD2 directly according to previous records to eliminate the auto tuning sequence The circuit diagram and its temperature profile are sh...

Page 57: ...er setup mode to configure each TEC 9300 Choose FULL for FUNC 485 for COMM RTU for PROT and select a dif ferent address ADDR for each unit Use the same values of BAUD DATA PARI and STOP for the TEC 93...

Page 58: ...n set up the controller download a ramp and soak pro file execute manual control or auto tuning procedure etc The results can be printed out or stored in a file for future reference Refer to section 2...

Page 59: ...l a new value is obtained If the display didn t blink or if the obtained value is equal to 360 or 360 then calibration failed Step 3 Press the scroll key until the display shows Send a 60mV signal to...

Page 60: ...y didn t blink or if the obtained value is equal to 5 00 or 40 00 then calibration failed Perform step 11 to calibrate the gain of cold junction compen sation if required If a test chamber for calibra...

Page 61: ...Connections to terminals are open missing or loose Thermocouple is open at tip Thermocouple lead is broken Shorted thermocouple leads Short across terminals Open or shorted heater circuit Open coil i...

Page 62: ...58...

Page 63: ...59...

Page 64: ...60 NOTES...

Page 65: ...its Sampling rate 1 66 times second Maximum rating 2VDC minimum 12VDC maximum Temperature effect 3 0uV C for mA input 1 5uV C for all other inputs Common mode rejection ratio CMRR 120dB Sensor break d...

Page 66: ...0 5 55V 0 5V 1 5V 0 11 1V 0 10V User Interface Dual 4 digit LED displays Upper 0 4 10mm lower 0 3 8mm Keypad 3 keys Programming port For automatic setup calibration and testing Communication port Conn...

Page 67: ...egisters Query from master Response from slave Slave address 0 255 Function code 16 Starting address of register Hi 0 Starting address of register Lo 0 79 128 131 No of words Hi 0 No of words Lo 1 79...

Page 68: ...e consisting of five bytes as follows slave address offset function code exception code CRC16 Hi CRC16 Lo Where the offset function code is obtained by adding the function code with 128 ie function 3...

Page 69: ...65 9 3 Parameter Table...

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Page 80: ...76 P 100 0 RC16 07 Lo 9 3 Communication Examples...

Page 81: ...77 A 1 Menu Existence Conditions...

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Page 83: ...79...

Page 84: ...80 A 2 Factory Menu Description...

Page 85: ...nd Blackbody A theoretical object that radiates the maximum amount of energy at a given temperature and absorbs all the energy incident upon it A blackbody is not necessarily black The name blackbody...

Page 86: ...s Flow rate speed or velocity of fluid movement FM Factory Mutual Research Corp An organization which sets indus trial safety standards FM approved An instrument that meets a specific set of specifica...

Page 87: ...dard of unit measurement derived from a primary standard Sensitivity The minimum change in input signal to which an instru ment can respond Set point Control setting to achieve or maintain temperature...

Page 88: ...ature sensing probe consisting of the junction of two dissimilar metals which has a millivolt output proportional to the difference in temperature between the hot junction and the lead wires cold junc...

Page 89: ...85 A 4 Memohe following table as a master copy for your settings...

Page 90: ...86...

Page 91: ...anship for two 2 years after delivery to the first purchaser for use Tempco s sole responsibil ity under this warranty at Tempco s option is limited to replace ment or repair free of charge or refund...

Page 92: ...ions Experience the Advantages of our Diverse and Innovative Products Copyright 2016 All Rights Reserved 8P250L16 Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid St...

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