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Current proportioning:

A 4–20 milliamp (typical) current output

which provides a current proportional to the amount of control

required.

Current transformer:

A transformer, intended for measuring purposes,

designed to generate a current at its secondary winding which is proportion-

al to the current at the primary winding.

Cycle time:

The time, usually expressed in seconds, for a controller to

complete one on/off cycle.

Data logging:

Recording a process variable over an extended period of

time.

DC:

Direct Current; An electric current flowing in one direction and con-

stant in value.

Dead band:

1. For chart recorders: the minimum change of input signal

required to cause a deflection in the pen position. 2. For temperature con-

trollers: the temperature band where heat is turned off upon rising tem-

perature and turned on upon falling temperature expressed in degrees.

The area where no heating (or cooling) takes place.

Default  parameters:

The  parameters,  or  programmed  instructions,

permanently stored in microprocessor software to provide a data base.

Derivative:

(see Rate)

Deviation:

The difference between the value of the controlled variable

and the value at which it is being controlled.

Deviation alarm:

An offset value that follows the set point. If the set

point is 350°F and the deviation alarm value is +20°F, the alarm value

would be 350°F plus 20°F (or 370°F), See Process alarm.

Dielectric strength:

An amount of voltage that an insulating material

can withstand before an electrical breakdown occurs.

Differential:

In an on/off control, the temperature difference, expressed

in  degrees,  between  where  the  control  switches  off  and  the  control

switches on.

Differential control:

A controller can control one process in relation to

the difference of a second process.

DIN:

Deutsche Industrial Norms. A German agency that sets engineering

and dimensional standards that now has worldwide recognition.

Drift:

A change in a value over a long period due to changes in factors

such as ambient temperature, time, or line voltage.

Droop:

In  time  proportioning  controls,  the  difference  in  temperature

between  the  set  point  and  where  the  system  temperature  stabilizes.

Corrected by automatic or manual reset.

Dual output:

The primary output will regulate the process temperature.

A secondary output will be utilized for process cooling or as an alarm.

Duty cycle:

Percentage of “load ON time” relative to total cycle time.

Efficiency:

The amount of useful output versus energy input. 

Electrical  interference:

Electrical  noise  induced  upon  the  signal

wires that obscures the wanted information signal.

Electromagnetic Compatibility (EMC):

A system that meets three

requirements: 1. it does not cause interference with other systems, 2. it is

not susceptible to emissions from other systems and 3. it does not cause

interference with itself.

Electromagnetic  Interference  (EMI):

An  electrical  and  magnetic

noise which can be generated when switching inductive devices, light-

ning, radio wave radiation, electrostatic discharge, etc.

emf:

Electromotive  force. A  rise  in  (electrical)  potential  energy.  The

principal unit is the volt.

Emissivity:

The ratio of energy emitted by an object to the energy emit-

ted by a blackbody at the same temperature. The emissivity of an object

depends upon its material and surface texture; a polished metal surface

can have an emissivity around 0.2, and a piece of wood can have an

emissivity around 0.95.

Endothermic:

Absorbs heat. A process is said to be endothermic when

it absorbs heat.

Error:

The difference between the correct or desired value and the actual

reading or value taken.

Event input:

A programmable On/Off input used to signal peripheral

equipment or a process.

Event output:

A programmable On/Off output used to signal peripheral

equipment or a process.

Exothermic:

Gives off heat. A process is said to be exothermic when it

releases heat.

Fahrenheit:

A temperature scale with 32°F defined as the ice point and

212°F as the boiling point of water at sea level.

Filter:

A low pass filter designed to minimize display fluctuations.

Flow rate:

speed or velocity of fluid movement.

FM:

Factory Mutual Research Corp. An organization which sets indus-

trial safety standards.

FM-approved:

An instrument that meets a specific set of specifications

established by Factory Mutual Research Corp.

Form A:

Single Pole Single Throw relay that only utilizes the N.O. and

common contacts. These contacts close when the relay coil is energized.

The contacts open when power is removed from the control.

Form B:

Single Pole Single Throw relay that only utilizes the N.C. and

common contacts. These contacts will open when the relay coil is ener-

gized. The contacts will close when power is removed from the control.

Form C:

Single Pole Double Throw. Utilizes the N.O., N.C. and com-

mon contacts. The user has the option of wiring for a Form A or Form B

contact. Refer to the Form A and Form B above for more information.

fpm:

Flow velocity in feet per minute.

fps:

Flow velocity in feet per second.

Freezing point:

The temperature at which the substance goes from the

liquid phase to the solid phase.

Frequency:

The number or event occurrences or cycles over a specified

period of time.

Fuse:

A  device  that  interrupts  power  in  a  circuit  when  an  overload

occurs.

Fuzzy  logic:

An  artificial  intelligence  technique  that  allows  control

decisions  to  be  made  upon  approximate  or  incomplete  information.

Fuzzy logic is a continuous decision making function that can prevent

initial overshoot and set point differentials.

Gain:

The amount of amplification used in an electrical circuit.

GIGA:

The prefix for one billion (G).

gph:

The volumetric flow rate in gallons per hour.

gpm:

The volumetric flow rate in gallons per minute.

Ground:

1. The electrical neutral line having the same potential as the

surrounding earth. 2. The negative side of dc power supply. 3. Reference

point for an electrical system.

Grounded junction:

A thermocouple junction in which the sheath and

conductors are welded together forming a completely sealed integrated

junction.

Heat:

Thermal energy expressed in Calories, Btu’s or Joules.

Heat of fusion:

The amount of energy required to change one pound of

a material from a solid to a liquid without an increase in temperature.

Expressed in Btu/lb.

Heat of vaporization:

The amount of energy required to change one

pound of a material from a liquid to a vapor without an increase in tem-

perature. Expressed in Btu/lb.

Heat sink:

1. Thermodynamic. A body which can absorb thermal ener-

gy. 2 Practical. A finned piece of metal used to dissipate the heat of solid

state components mounted on it.

Heat transfer:

The process of thermal energy flowing from a body of

high energy to a body of low energy. Means of transfer are: conduction,

the two bodies are in contact; convection, a form of conduction where

the two bodies in contact are of different phases, i.e; solid and gas; radi-

ation, all bodies emit infrared radiation

Heat treating:

A process for treating metals where heating to a specific

temperature and cooling at a specific rate changes the properties of the

metal.

Hertz  (Hz):

Unit in which frequency is expressed. Synonymous with

cycles per second.

Hi-Pot test:

To apply a high voltage to an electrical conductor to test

the surrounding insulation.

Hysteresis:

In ON/OFF control, the temperature change necessary to

change the output from full ON to full OFF.

Hunting:

Oscillation or fluctuation of process temperature between set

point and process variable.

IAE:

Integrated absolute error

Ice  point:

The  temperature  at  which  pure  water  freezes.  0°C,  32°F,

273.16K.

IE:

Integrated error

Impedance:

The total opposition in a circuit to the flow of electrical

current. Measured in ohms and represented by “Z”.

Infrared:

Or  radiation  is  the  exchange  of  energy  by  electromagnetic

waves. The infrared spectrum extends from the deep red end of the visi-

ble spectrum to the microwave region of the radio spectrum. The portion

adjacent to the visible spectrum is of importance to heating. Radiant heat

transfer can be very efficient in directing energy from the heat source to

an object.

Integral:

(see Automatic Reset).

Interchangeability error:

A measurement error that can occur if two

or more probes are used to make the same measurement. It is caused by

a slight variation in characteristics of different probes.

Summary of Contents for TEC-9300

Page 1: ...roller Agency Approvals RoHS Manual TEC 9300 Revision 9 2016 TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 Toll Free 800 323 6859 Fax 630 350 023...

Page 2: ...NOTES...

Page 3: ...g 18 2 10 Event Input wiring 19 2 11 Output 1 Wiring 20 2 12 Output 2 Wiring 21 2 13 Alarm 1 Wiring 22 2 14 Alarm 2 Wiring 22 2 15 RS 485 23 2 16 RS 232 24 2 17 Analog Retransmission 24 Chapter 3 Prog...

Page 4: ...NOTES...

Page 5: ...rate allows the TEC 9300 to control fast processes such as pressure and flow Self tuning can be used to optimize the control parameters as soon as undesired control results are observed Unlike auto t...

Page 6: ...10V Input 2 CT and Analog Input CT 0 50 Amp AC Current Transformer Analog Input 4 20 mA 0 20mA 0 1V 0 5V 1 5V 0 10V Input 3 Event Input EI 9 Special Order 1 Relay rated 2A 240VAC 2 Pulsed voltage to d...

Page 7: ...ine auto matic setup and testing procedures only Do not attempt to make any con nection to these pins when the unit is being used for normal control purposes When the unit leaves the factory the DIP s...

Page 8: ...r ease of control setup and set point adjustment Set point Value Indicator Output 1 Indicator A1 A2 PV F SV OUT For a number with decimal point the display will be shifted one digit right 19999 will b...

Page 9: ...5 1 4 Keys and Displays continued...

Page 10: ...6 1 5 Menu Overview...

Page 11: ...nd auto tuning mode All of these modes perform in an open loop control except auto tuning mode which performs ON OFF while configuring PID values control The mode transfer is governed by the priority...

Page 12: ...8 1 7 Parameter Description NOTE For RS 232 Short J1 Open Cut J2 Using RS 232 will disable Event Input Function...

Page 13: ...9 NOTE Parameter 1N1 continued on next page...

Page 14: ...10 NOTE Parameter O1TY continued on next page...

Page 15: ...11...

Page 16: ...12...

Page 17: ...13 Note Calibration menu is for supplier configuration use only...

Page 18: ...14...

Page 19: ...options on the label Switch off the power while checking Care must be taken to ensure that the maximum voltage rating specified on the label is not exceeded It is recommended that the power for these...

Page 20: ...acing more than one thermocouple in par allel can provide an average temperature readout and produce better results in most air heated processes The proper sensor type is also a very important factor...

Page 21: ...on provided that the three leads are the same gauge and equal in length For the purpose of accuracy two wire RTD should be avoided if possible A 0 4 ohm lead resistance in a two wire RTD will produce...

Page 22: ...18 2 9 CT Heater Current Input Wiring Make sure that the total current through TEC99999 does not exceed 100A rms in a 3 Phase system...

Page 23: ...gnal as well as an open collector signal The event input func tion EIFN is activated when the switch is closed or an open collector or a logic signal is pulled down Also refer to section 4 1 for event...

Page 24: ...20 2 11 Output 1 Wiring...

Page 25: ...21 2 12 Output 2 Wiring...

Page 26: ...22 2 13 2 14 Alarm 1 and 2 Wiring Note Both Form A and B contacts are available for the alarm 1 relay Order the correct form for alarm 1 to suit your needs...

Page 27: ...23 2 15 RS 485...

Page 28: ...ly The unit can no longer perform event input function EIFN When you connect an RS 232 module CM94 2 to the con nectors on the CPU board C930 jumper JP22 on the terminal board T930 must be modified as...

Page 29: ...7 Output power limit 8 Digital communication 9 Analog retransmission 10 Power shut off sleep mode 11 Digital filter 12 Pump control 13 Remote lockout then you can use basic mode 3 1 Input 1 Press to e...

Page 30: ...splay sequence SEL1 Selects the most significant parameter for view and change SEL2 Selects the 2nd most significant parameter for view and change SEL3 Selects the 3rd most significant parameter for v...

Page 31: ...imer enabled by selecting TIMR for A1FN or A2FN PB1 and TI1 should not be zero Adjust CYC1 according to the output 1 type O1TY Generally CYC1 0 5 2 seconds for SSRD and SSR CYC1 10 20 seconds for rela...

Page 32: ...idea about a new process then use the self tuning program to optimize the PID values by selecting YES for SELF to enable the self tuning program See section 3 18 for a descrip tion of the self tuning...

Page 33: ...e set point the dwell timer starts to count from zero until time out The timer relay will remain unchanged until time out The dwell timer operation is shown as following diagram If alarm 1 is configur...

Page 34: ...l an alarm occurs Aprocess alarm is independent from the set point Adjust A1FN Alarm 1 function in the setup menu One of eight functions can be selected for process alarm These are PV1 H PV1 L PV2 H P...

Page 35: ...mally A1HY and A2HY can be set with a minimum 0 1 value The trigger level of the alarm moves with the set point For alarm 1 trigger level SP1 A1DV A1HY For alarm 2 trigger level SP1 A2DV A2HY A1SP and...

Page 36: ...f alarm 2 is selected as a deviation band alarm The trigger level for deviation band alarm moves with the set point For alarm 1 the trigger level SP1 A1DV For alarm 2 the trigger level SP1 A2DV One of...

Page 37: ...loop break alarm since loop break alarm will not perform the holding function even if it is set for holding or latching holding mode See section 3 8 for descriptions of these alarm modes Loop break c...

Page 38: ...int SP1L and SP1H are set with the following values SP1L 15 C SP1H 10 C Now SP1 can only be adjusted within the range of 10 C to 15 C 3 15 PV1 Shift In certain applications it is desirable to shift th...

Page 39: ...l be driv en OFF if O1FN selects REVR and be driven ON if O1FN selects DIRT Output 2 failure transfer if activated will perform 1 If OUT2 selects COOL and BPLS is selected for O1FT then output 2 will...

Page 40: ...t changes the next PID values in the reverse direction When an optimal condition is obtained the optimal PID values will be stored in PB1 TI1 and TD1 or PB2 TI2 and TD2 as determined by the event inpu...

Page 41: ...allow the process to reach a stable state Before the learning cycle the unit performs a pre tune function with PID control While in the learning cycle the unit performs a post tune function with an O...

Page 42: ...es can be applied for further adjustment of PID values 3 20 Manual Tuning In certain applications very few when using both self tuning and auto tuning to tune a process proves inadequate for the contr...

Page 43: ...a process with a constant demand Operation Press until hand control appears on the display Press for 3 seconds then the upper display will begin to flash and the lower display will show The con trolle...

Page 44: ...alue NOTE The controller will never revert to its PV SV display from dis play mode unless you press the keys 3 24 Heater Current Monitoring TEC99999 a current transformer should be equipped to meas ur...

Page 45: ...will be added to SP2 The sum of SP1 and SP2 SP1 SP2 will be used by the event input function for the sec ond set point value In certain applications it is desirable to move the second set point value...

Page 46: ...P2 14 13 4 4 Ramp and Dwell Ramp The ramping function is performed during power up as well as any time the set point is changed Choose MINR or HRR for SPMD and the unit will perform the ramp ing funct...

Page 47: ...cess signal SPMD PV1 Note 1 If PV1 is chosen for both SPMD and PVMD an error code will appear If PV2 is chosen for both SPMD and PVMD an error code will appear In either case the TEC 9300 will not con...

Page 48: ...ication port generally RS 232 Since a standard PC can t support an RS 485 port a network adapter such as TEC99001 has to be used to convert RS 485 to RS 232 for a PC if RS 485 is required for data com...

Page 49: ...2U PU DP2 NODP FUNC FULL COMM 4 20 AOFN P1 2 AOLO low side of scale 100 AOHI high side of scale 100 4 10 Digital Filter In certain applications the process value is too unstable to be read A programma...

Page 50: ...e loses pressure the controller will precisely control the pressure at the set point 2 If the process no longer consumes material the controller will shut off the pump for as long as possible 3 The co...

Page 51: ...O1TY 4 20 O1FT 0 OUT2 DCPS A1FN optional EIFN NONE PVMD PV1 FILT 1 SELF NONE SLEP NONE SPMD PUMP SP1L 5 00 SP1H 15 00 SP2F DEVI Chapter 5 Applications Key menu SPMD SP2F REFC SP2 5 2 Variable Period F...

Page 52: ...SSR s are also available upon request 5 3 Heat Only Control An oven is designed to dry the products at 150 C for 30 minutes and then stay unpowered for another batch A TEC 9300 equipped with dwell tim...

Page 53: ...dent on the system requirements A more positive value of DB will prevent unwanted cooling action but will increase the temperature overshoot while a more negative value of DB will achieve less tempera...

Page 54: ...ter SP P2 is chosen for EIFN in order to create a dual PID control You can perform auto tuning twice at SP1 and SP2 for the initial setup for the dual PID values Refer to sections 3 19 and 4 3 Example...

Page 55: ...ent retransmission is widely used because it can transmit over a longer distance without voltage drop Note AOHI and IN2H should be set with values higher than the set point range used 5 8 Differential...

Page 56: ...SP1 1100 C or set the proper values for PB1 TI1 TD1 PB2 TI2 and TD2 directly according to previous records to eliminate the auto tuning sequence The circuit diagram and its temperature profile are sh...

Page 57: ...er setup mode to configure each TEC 9300 Choose FULL for FUNC 485 for COMM RTU for PROT and select a dif ferent address ADDR for each unit Use the same values of BAUD DATA PARI and STOP for the TEC 93...

Page 58: ...n set up the controller download a ramp and soak pro file execute manual control or auto tuning procedure etc The results can be printed out or stored in a file for future reference Refer to section 2...

Page 59: ...l a new value is obtained If the display didn t blink or if the obtained value is equal to 360 or 360 then calibration failed Step 3 Press the scroll key until the display shows Send a 60mV signal to...

Page 60: ...y didn t blink or if the obtained value is equal to 5 00 or 40 00 then calibration failed Perform step 11 to calibrate the gain of cold junction compen sation if required If a test chamber for calibra...

Page 61: ...Connections to terminals are open missing or loose Thermocouple is open at tip Thermocouple lead is broken Shorted thermocouple leads Short across terminals Open or shorted heater circuit Open coil i...

Page 62: ...58...

Page 63: ...59...

Page 64: ...60 NOTES...

Page 65: ...its Sampling rate 1 66 times second Maximum rating 2VDC minimum 12VDC maximum Temperature effect 3 0uV C for mA input 1 5uV C for all other inputs Common mode rejection ratio CMRR 120dB Sensor break d...

Page 66: ...0 5 55V 0 5V 1 5V 0 11 1V 0 10V User Interface Dual 4 digit LED displays Upper 0 4 10mm lower 0 3 8mm Keypad 3 keys Programming port For automatic setup calibration and testing Communication port Conn...

Page 67: ...egisters Query from master Response from slave Slave address 0 255 Function code 16 Starting address of register Hi 0 Starting address of register Lo 0 79 128 131 No of words Hi 0 No of words Lo 1 79...

Page 68: ...e consisting of five bytes as follows slave address offset function code exception code CRC16 Hi CRC16 Lo Where the offset function code is obtained by adding the function code with 128 ie function 3...

Page 69: ...65 9 3 Parameter Table...

Page 70: ...66...

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Page 73: ...69...

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Page 80: ...76 P 100 0 RC16 07 Lo 9 3 Communication Examples...

Page 81: ...77 A 1 Menu Existence Conditions...

Page 82: ...78...

Page 83: ...79...

Page 84: ...80 A 2 Factory Menu Description...

Page 85: ...nd Blackbody A theoretical object that radiates the maximum amount of energy at a given temperature and absorbs all the energy incident upon it A blackbody is not necessarily black The name blackbody...

Page 86: ...s Flow rate speed or velocity of fluid movement FM Factory Mutual Research Corp An organization which sets indus trial safety standards FM approved An instrument that meets a specific set of specifica...

Page 87: ...dard of unit measurement derived from a primary standard Sensitivity The minimum change in input signal to which an instru ment can respond Set point Control setting to achieve or maintain temperature...

Page 88: ...ature sensing probe consisting of the junction of two dissimilar metals which has a millivolt output proportional to the difference in temperature between the hot junction and the lead wires cold junc...

Page 89: ...85 A 4 Memohe following table as a master copy for your settings...

Page 90: ...86...

Page 91: ...anship for two 2 years after delivery to the first purchaser for use Tempco s sole responsibil ity under this warranty at Tempco s option is limited to replace ment or repair free of charge or refund...

Page 92: ...ions Experience the Advantages of our Diverse and Innovative Products Copyright 2016 All Rights Reserved 8P250L16 Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid St...

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