background image

 
 

TMP

 

Oil Furnaces

 – 

Furnace Manual

 

18

  

670-000-004/1010

 

8

 

Checkout procedure 

Furnace selection 

‰

..1.  Heat loss  ...............................  BTU/h at ............ 

o

F outdoor 

design temperature. 

‰

..2. Furnace 

model .......................................................................  

output ..........................  BTU/h. 

‰

..3. Burner 

model ........................................................................  

nozzle: ............. gph  ................  

o

 type............... . 

‰

..4.  Burner pump pressure ........................................ psig. 

 

Furnace installation 

‰

..5.  Is furnace level? 

‰

..6.  Are return and supply ducts securely attached to furnace? 

‰

..7.  Are fuel filter and fuel lines installed and inspected as per 

the burner manual? 

‰

..8.  Are furnace and burner wired as per the wiring diagram? 

‰

..9.  120 VAC wiring: type ................  size  ................ AWG. 

 

Vent and combustion air 

‰

..10. Was existing chimney/vent system inspected and found in 

proper condition? 

‰

..11.  Was new vent piping installed and  sealed as required? 

‰

..12. Was vent sizing checked against furnace manual and 

codes? 

 

Ductwork 

‰

..13. Was duct sizing checked against furnace manual and/or 

ACCA Manual D? 

‰

..14. Were supply and return registers checked for size based on 

airflow? 

‰

..15.  Were balancing dampers installed as needed? 

‰

..16.  Was ductwork sealed and insulated as needed? 

 

 

Furnace operation 

‰

.. 17.  Is a / Are clean air filter(s) in place? 

‰

.. 18. Was temperature rise through furnace checked (not to 

exceed 85

o

F) and blower speed adjusted if necessary? 

‰

.. 19.  Was thermostat heat anticipator set per wiring diagram? 

‰

.. 20.  Was burner started and tested per burner manual? 

‰

.. 21. 

Is there proper draft and burner flame? Were final 
adjustments made with combustion test equipment? 

‰

.. 22.  Was air purged from oil piping and piping checked for leaks? 

‰

.. 23. Was burner sealed to furnace and nuts tightened? Was 

burner harness securely plugged in? 

 

Obtain gas-tight seals at burner flange, cleanout 
plates and/or flue collector box to prevent possible 
flue gas leakage and carbon monoxide emissions, 
leading to severe personal injury or death. 

‰

.. 24.  Was Limit Control tested per “To start up” in this manual? 

‰

.. 25. Was furnace cycled with thermostat? Raise to highest 

setting and verify furnace goes through normal start up 
cycle. Lower to lowest setting and verify furnace goes off. 

‰

.. 26. 

Were several operating cycles observed for proper 
operation? 

‰

.. 27.  Were room thermostat(s) set to desired room temperature? 

 

After installation 

‰

.. 28.  Was “Installation and service certificate” (below) filled out? 

‰

.. 29. Was Owner’s information in this manual reviewed with 

owner or maintenance person and the person instructed to 
keep the manual for future reference? 

‰

.. 30. Were all instruction manuals placed near the furnace for 

future reference? 

 

 

Installation and service certificate 

 

 

Furnace model

__________________________________________________  

Series

_______________________  

 

 

Serial number

_______________________________________

Date installed

_____________________________  

 
 

‰

 

Installation instructions have been followed. 

‰

 

Checkout sequence has been performed. 

‰

 

Above information is certified to be correct. 

‰

 

Information received and left with owner/maintenance person. 

 

Installer  ______________________    ________________________    _____________________ 

 (company) 

(address) 

(phone) 

 
 
  

________________________________________________  

  

(installer’s 

signature) 

 
 

Summary of Contents for TMP-105

Page 1: ...by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first time Odors may be emi...

Page 2: ...ure of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not block or obstruct the air...

Page 3: ...TMP furnaces are approved for installation on non combustible floor If a combustible floor is used follow these instructions Horizontal installation on combustible floor Always keep the minimum instal...

Page 4: ...r and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or ver...

Page 5: ...avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for w...

Page 6: ...re personal injury death or substantial property damage Duct locations and sizing Verify that the size of the supply and return duct system is sufficient for the application The pressure drop through...

Page 7: ...In the event that the BVSO repetitively shuts down the oil burner a qualified technician needs to evaluate the cause of this shut down Refer to the figures 3 to 5 at section 6 Wiring Diagrams and deta...

Page 8: ...ame furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM c...

Page 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Page 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Page 11: ...t must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not enter chimney far enough to cause obstructi...

Page 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Page 13: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 13 Notes...

Page 14: ...o one red wire from BVSO 5 Connect the green ground wire to a cabinet screw Connect power wiring All wiring must conform to National Electrical Code ANSI NFPA 70 latest edition and any additional nati...

Page 15: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 15 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 4 Wiring TMP furnaces with direct drive blowers DNS 0888 Rev E...

Page 16: ...TMP Oil Furnaces Furnace Manual 16 670 000 004 1010 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 5 Wiring TMP furnaces with direct drive blowers DNS 0907 Rev C...

Page 17: ...Then adjust burner for correct combustion using combustion test equipment Adjust burner for Draft 0 00 to 0 035 water column draft in furnace combustion chamber For pressure reading replace the sight...

Page 18: ...piping and piping checked for leaks 23 Was burner sealed to furnace and nuts tightened Was burner harness securely plugged in Obtain gas tight seals at burner flange cleanout plates and or flue colle...

Page 19: ...nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and alignment Check nozzle and electrode position Reference burner manu...

Page 20: ...on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of operation problems with furna...

Page 21: ...it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh ai...

Page 22: ...removing the electrical wires remove the thermal switch and remove any build up from the thermal switch surface D Do not dent or scratch the surface of the thermal switch If the thermal switch is dam...

Page 23: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 23 11 Components and replacement parts Figure 7 Model TMP furnaces Component locations B50098 Rev A...

Page 24: ...panel insulation B30570 27A Front right baffle B30569 01 27B Front left baffle B30569 02 28 Bottom front panel assembly item 29 included B30774 01 29 Bottom front panel insulation B30773 30 Washer 3 8...

Page 25: ...ture rise quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds TMP 105 55 70 1 20 X 20 115 60 1 12 2 13 7 15 202 Model Volt Hertz Phase DNS 0908 Rev A BTU h BTU h GP...

Page 26: ...0 60 Bar 0 75 0 75 CARLIN BURNER EZ 1 Tube insertion 5 3 16 TMP 105 0 4 0 3 Model Input TMP 105 BECKETT BURNER Model AFG 3450 RPM Tube insertion 5 1 8 Input Model Firing rate USGPH Nozzle Delavan Hea...

Page 27: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Page 28: ...TMP Oil Furnaces Furnace Manual X40105 Rev K...

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