Temco DV1000MBN Homeowner'S Installation And Operating Manual Download Page 36

TEMCO FIREPLACE PRODUCTS DIRECT VENT FIREPLACES

INSTALLATION AND STARTUP CHECKLIST

Installer’s Copy

NOTE: TEMCO Fireplace Products gas logs and fireplaces require installation by a qualified gas appliance installer.
A copy of this checklist must be submitted, along with proof of purchase, when applying to Technical Services for prior
written approval of warranty repair or replacement.

❑ 

Read and understand installation instructions before installing.

Verify CORRECT FUEL TYPE

❑ 

Check carton model number.

❑ 

Check fireplace label.  Models ending in N are for natural gas; those ending in P are for propane (LP gas).

WARNING:  Using the incorrect fuel can create a serious fire hazard and will void the warranties. Install in

accordance with local and/or national codes and ordinances.  Follow the TEMCO installation instruc-
tions.

❑ 

Supply service shutoff valve upstream of gas fireplace.

❑ 

Gas line size adequate for input rating (BTU’s per hour) of fireplace, per National Fuel Gas Code (NFPA54) in

the case of USA installations or Installation Code CAN 1-149 in the case of Canadian installations.

Make following checks:

❑ 

Gas line integrity at supply line connection.

❑ 

Glass front panel position.

❑ 

Correct gas pressure.  Inlet Pressure __________(inches WC)  Manifold Pressure __________(inchesWC)

❑ 

Piezo ignitor function (millivolt control models only).

❑ 

Pilot ignition.

❑ 

Main burner ignition.

❑ 

Proper flame pattern and color.

❑ 

Positioning of logs (in accordance with instructions).

❑ 

Clearances to combustibles (vent, framing, mantels, etc.).

❑ 

Vent system in compliance with instructions.  All joints and connections sealed.

❑ 

Wall switch operation.  Do not connect millivolt wiring, wall switch or valve to 120v line voltage unless units is

specifically DSI equipped.

❑ 

Demonstrated proper operating procedure to homeowner.

❑ 

Explained the need for proper cleaning and maintenance.

❑ 

Check all fittings and connections for gas leaks, correct if necessary.

Please sign below that checklist has been completed and understood.  DATE INSTALLED ____/____/____

Installer                                            Phone                        Consumer                                          Phone

Summary of Contents for DV1000MBN

Page 1: ...ll the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PER SONAL INJURY OR LOSS OF LIFE PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE INSTALLER CONSUMER SAFETY INFORMATION FOR YOUR SAFETY Installation and service must be performed by a qualified in staller service agency or the gas supplier WA...

Page 2: ...vre Installation 19 Log Installation 20 Thermostatic Fan Kit Optional 21 Electrical Services 21 Speed Control Switch 21 Millivolt System 21 Burner ON OFF 21 Managing Heat Output 22 Fan Operation 22 Flame Characteristics 22 Lighting Operating Instructions 23 Troubleshooting 24 Fuel Conversion Instructions 27 Maintenance Unit Adjustment 30 Maintenance 30 Replacement Parts 33 Servicing 33 Warranty 34...

Page 3: ...our appliance clear of combustible materials gasoline and other flammable vapor and liquids This appliance should not be used as a drying rack for clothing nor should Christmas stocking or decorations be hung in the area of it 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appliance 10 For safe operation the glass door must be closed 11 Do not use ...

Page 4: ...143mm M 3 95mm 4 114mm 4 114mm N 3 95mm 4 114mm 4 114mm O 3 76mm 3 76mm 3 76mm Framing Dimensions P 63 1604mm 64 1633mm 71 1808mm Q 44 1135mm 45 1165mm 50 1295mm R 30 765mm 34 883mm 34 883mm S 34 876mm 36 914mm 42 1067mm T Refer to Figure 2 or 3 for Rough Opening Depth Fig 1 Fireplace specifications and framing dimensions S Rough Opening Width Rough Opening Height Rough Opening Depth A C L 4 102mm...

Page 5: ...ugh the holes provided in the bottom flanges of the side casing After checking unit for squareness secure top of fireplace to the framing with screws or nails using the nailing tabs provided 4 Cold climate installation recommendation when installing this fireplace against a non insulated exterior wall or chase it is recommended that the outer walls be insulated to conform to applicable insulation ...

Page 6: ...e material used for surround is not flush with the face of the unit then the optional surround kits will not fit properly Fireplace Front Tile Marble etc Drywall Drywall Optional Surround Kits Tile Marble etc Fireplace Front T178 Noncombustible Facing Material Overlap of Front Face Flush Face Installation Recommended when installing optional trim surroun kits Fig 6 Surround material options Materi...

Page 7: ...on 2 The gas control inlet is 3 8 NPT Typical installation layout for rigid pipe is shown on Page 8 NOTE All models are equipped with a flex tube with a shut off valve having a 1 2 NPT inlet The flex line with shut off is shipped in the control valve compartment Using two wrenches tighten the flexible tube at the shut off valve and at the gas control 3 When using a flex connector use only approved...

Page 8: ... systems 1 Temco 4 x 7 dia flex vent 2 Temco TDV series 4 x 7 dia rigid vent 3 Simpson Dura Vent GS series 4 x 6 dia vent 4 Security Secure Vent series 4 x 6 dia vent Review general venting information in this manual and information packed with the venting prior to starting the installation of the fireplace Termination shall not be recessed into a wall or siding Horizontal sections must maintain a...

Page 9: ...y above the meter regulator assembly above the meter regulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 12 30cm for appliances 10 000 Btuh 9 23cm for appliances 10 000 to building or the combustion air inlet to any 3kW and 100 000 Btuh 30kW Btuh 3kW and 50 000 Buth other appliances 15Kw K Clearance to a mechanical air supply inle...

Page 10: ...wed in Shaded Area 4 Dia Flue 7 Dia Intake Vent T181 Fig 11 Vent clearances Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors A Combustible 6 152mm Noncombustible 2 50mm B Combustible 6 152mm Noncombustible 2 50mm A Balcony with no side wall G Combustible Noncombustible 12 305mm G Balcony with perpendicular side w...

Page 11: ...d whenever the termination is lower than the specified minimum or as per local codes T184 Fig 16 Horizontal vent run Flex Venting Flex vent shall use the spacer springs as included every foot to ensure proper vent operation The 4 x 7 flex system may be used for all sidewall applications and vertical venting up to 35 10 7m Flex shall be properly supported so there are no sags in the system Supports...

Page 12: ... Termination Cap The vent starter kit contains the following Horizontal termination Wall thimble Extension collar NOTE HIGH WIND AREAS All termination caps are tested and certified for wind conditions up to 40 mph 64 k h A Vinyl Extension Frame Kit No VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination If a Vinyl Extension Frame K...

Page 13: ...firmly into the flex pipe and secure with the provided 7 dia band clamp 7 Place a small mill pac bead around the top edge of the fireplace flue collar Then attach the flex tube over the flue collar with a 4 dia band clamp 8 To finish connections place a small bead of silicone to the outside of the fireplace inlet flange Then slide the extension collar over the inlet flange and secure with the thre...

Page 14: ... dia Inlet Ext Collar Firestop Hardware Pack Instruction VSK7MH 2 Vertical Flex Vent Kit Installation 1 Locate the fireplace 2 Mark ceiling above unit where flex will come through REFER TO VERTICAL TERMINATION LOCATION CHART 3 Ceiling opening should be a minimum of 9 x 9 241 x 241mm and framed to that size 4 Mark opening in roof and cut a hole minimum 9 x 9 241 x 241mm and frame to that size 5 Pla...

Page 15: ...tion and safety of the appliance Termination shall not be recessed into a wall or siding The vent system shall be properly supported so there are no sags in the system Supports must be used at least every 3 914mm on horizontal section and every 6 1 8m on vertical Horizontal sections must maintain a minimum 1 4 rise per linear foot of horizontal run Combustible clearances from any horizontal vent p...

Page 16: ...of Vertical Venting When the venting penetrates a roof the system must be insalled in accordance with the current CSA B149 1 installation code in Canada or the current National Fuel Gas Code ANSI Z223 1 NFPA 54 in U S A SEE CHART FOR VERTICAL TERMINATION LOCA TION Elbows Offsets General Each installation assures the use of one 45 elbow horizontal or vertical off top of unit Sidewall Horizontal Ven...

Page 17: ...of the terminal base plate Next trim off the terminal flue and inlet pipes to the dimension mea sured and reinstall the vent terminal ATTENTION Vent terminal flue and inlet pipes must overlap last vent section a minimum of 1 25mm If the horizontal termination is located in an accessible area below 7 178mm an HTG guard is to be in stalled over terminal A Vinyl Extension Frame Kit No VEF is required...

Page 18: ... 4 Flex HFTK Round Hor Term Cap High Wind Includes 7 4 Flex x 3 ft long CDV HSK Round Hor Term Cap uses 7 4 Flex RN47 Vertical Vent Kit Includes 7 4 flex x 10 ft long Firestop Thimble Assy VSK7MH 2 Vertical Vent Kit uses 7 4 Flex VSK7 NOTE Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting instructions TDV Series Direct Vent System Installat...

Page 19: ...front removed cracked or broken The use of substitute glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Replacement of the glass should be done by a licensed or qualified service person Do not remove the glass door when unit is hot to the touch NOTE Inspect the door gasket The ...

Page 20: ...then be placed in their designated positions provided with pins on back logs and grooves on the center log The two outside twigs provided on the DV1400MBN models rest on top of the ends of the grate They are located and sup ported by the wire formed brackets extending up from the firebox base Fig 35 6 Place rock wool loosely along top edge of ember retainer along entire length of ported area of fr...

Page 21: ...0 Volt Speed Control Switch T173 Fig 36 Fan wiring diagram CAUTION Should this fan require ser vicing the power supply must be discon nected Millivolt System CAUTION At installation and or after any service work or repairs glass door must be removed before proceeding to lighting instructions CAUTION Label all wires prior to discon nection when servicing controls Wiring errors can cause improper an...

Page 22: ...ating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically Flame Characteristics It is important to periodically perform a visual check of the pilot and burner flames Compare them to Figure 39 If the flame patterns appear abnormal contact a qualified service provider for service and adjustment Pilot Burner Adjust...

Page 23: ...follow these instruc tions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the ga...

Page 24: ... or corroded Safety interlock function engaged Allow thermocouple to cool until the mv drops below the hold in requirements of the safety magnet 30 seconds or less Re light pilot Pilot will not hold Wrong inlet pressure With the main burner functioning adjust the inlet pressure regulator to supply gas to the appliance within design parameters of the appliance manufacturer Typically 7 NG 11 LPG Pil...

Page 25: ...magnet does not hold replace the valve E If closed circuit mv reading is the same as the open circuit reading the coil is electrically open Replace the valve Defective Safety Magnet Verify operation of safety magnet in the following Millivolt system manner A Remove all wires from the terminals of the main operator B Measure the electrical voltage between the termi nals TPTH and TP If the voltage i...

Page 26: ...ow 300mv Record read ing B Remove jumper wire from the TPTH and TH con nections and reconnect the thermostat wires to the same terminals Take the closed circuit voltage as described in the previous step If the mv reading drops below 150mvm excessive resistance existsin the thermostat circuit and must be isolated and eliminated Thermostat wall switch Defective wall switch Repeat the above troublesh...

Page 27: ... be left with the appliance Instructions for converting your fireplace from Natural gas to Propane LP gas All fireplaces are shipped from the factory equipped to operate on Natural gas To convert the fireplace to operate on Propane LP gas follow the instructions below Please see the appropriate parts list for your model for parts included with our fireplace Check the items in the kit with the part...

Page 28: ...he pilot bracket Fig 43 2 Insert a 3 32 4mm Allen wrench into the hexago nal keyway of the injector Fig 43 and rotate it counterclockwise until it is free of the injector jour nal Fig 43 4 Insert the Allen wrench into the end of the injector Insert the injector into injector journal and rotate the injector clockwise until a torque of 9 in lbs is achieved Replace the pilot hood by aligning the tab ...

Page 29: ...ropane 10 0 6 3 Manifold pressure can be measured by using a 5 16 I D hose in the right hand isde of the valve and con necting a manometer Two test gauge ports are acces sible for test gauge connection 1 Tap on the left side of the valve will give inlet supply pressure 2 Tap on the right side of the valve will give manifold pressure Min Input Max Input DV1000MBP 12 500 18 500 DV1200MBP 13 000 20 0...

Page 30: ...t an elevation above 2 000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input should be re duced four percent 4 for each 1 000 feet above sea level unless the heating value of the gas has been reduced in which case this general rule will not apply To identify the proper orifice size check with the local gas uti...

Page 31: ...allowing access to the burner area use a vacuum cleaner to carefully remove dust and loose particles from the base logs and from around the burners Gloves are recommended to prevent the ceramic fibers that compose the logs from pricking your skin If the skin is pricked wash gently with soap and water Use extreme caution in cleaning around the pilot The pilot should not be moved or altered from the...

Page 32: ...5 w c 45 DMS DV1200MBP 13 000 20 000 10 0 w c 55 DMS DV1400MBN 15 000 22 000 3 5 w c 43 DMS DV1400MBP 15 000 22 000 10 0 w c 54 DMS NOTE These are minimum settings It may be neces sary to increase air shutter openings to prevent flame sooting Opening A T203 Fig 47 Air shutter opening Air Shutter Settings Opening Opening Model A inches A mm DV1000MBN Closed Closed DV1000MBP 3 32 2 3mm DV1200MBN Clo...

Page 33: ... PCOA070H19 76759 Natural Gas Burner Orifice PCOA070H08 PCOA070H07 PCOA070H05 Piezo Ignitor 65180 65180 65180 Pilot Natural SIT 76267 76267 76267 Pilot Orifice Natural 76262 76262 76262 Pilot Orifice LP 76263 76263 76263 Rep Reg Assembly LP Hi Lo 82979 74655 74655 74655 Rep Reg Assembly NG Hi Lo 86354 74654 74654 74654 Thermocouple PCOA075 PCOA075 PCOA075 Thermopile Pilot Generator PCOB021 PCOB021...

Page 34: ...with the arrangement described in the installation instruc tions The Product must be operated and maintained according to the instructions furnished Alteration of the Product in any way is prohibited and voids any and all war ranties Removal of the data plate alters the Product and voids the warranty The installer must have completed the installation and Startup Checklist a copy of which must be s...

Page 35: ...ze adequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches w c Manifold Pressure __________ inchesw c Piezo ignitor fu...

Page 36: ...ing BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches WC Manifold Pressure __________ inchesWC Piezo ignitor function millivolt control mo...

Page 37: ...r warranty please provide the information indicated on this form and mail it to CFM Specialty Home Products Attn Warranty Registration 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 Model ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions I have completed the proper installation and startup checkli...

Page 38: ...410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 CFM Specialty Home Products ...

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