Teledyne 430 User Manual Download Page 25

Teledyne API – Model 430 Compact Ozone Analyzer 

Maintenance and Service 

08311 DCN7342 

 

23

 

 

WARNINGS AND ERRORS 

4.2.1.

A Warning alerts the user to a non-critical fault while allowing operation to continue; an 
Error is a critical fault that prevents operation of the instrument until the cause has been 
resolved. 

When a 

Warning

  occurs, the user is alerted by a front panel message describing the 

fault; the warning message may be dismissed by pressing  X; however, if the fault 
persists or is not resolved, an asterisk (*)  in the upper right corner of the display will 
continuously flash  to indicate that the fault is still active. Pressing X again shows the 
warnings that are active or have previously occurred  and resolved but not  cleared.  To 
clear a fault message, resolve the problem and then press X again; the message 
disappears and the asterisk stops flashing (unless there are other pending faults). 

When an 

Error

 occurs, the instrument can no longer be operated, nor can the front panel 

message be dismissed until the issue is resolved. Resolve the issue, then clear the Error 
message by pressing X.  

The  Error message will also display a series of hexadecimal  codes  that  indicate the 
occurring Error(s) or Warning(s). These hexadecimal codes must be converted to binary 
numbers (Table 4-2) that can be looked up in tables listing the front panel messages with 
their definitions or descriptions and conditions (Table 4-3, Table 4-4, or Table 4-5). 

Note 

The hexadecimal codes must be converted to binary code, using Table 
4-2, in order to look up the Error or Warning definitions in Table 4-3, Table 
4-4, or Table 4-5. 

To decipher the error and warning codes, follow these steps (example follows): 

1.

 

Convert the error/warning code from hexadecimal to an 8-digit binary number 
(refer to Table 4-2). 

2.

 

Note which digit positions (bits) of the 8-digit binary number have a value of 1 
(each bit is assigned a position number by its place from right to left, 0 - 7). 

3.

 

Look up the bit position number in the applicable table (Table 4-3 for an S:xx 
code, Table 4-4 for an E1:xx code, or Table 4-5 for an E2:xx code). The “E/W” 
column in Tables 4-4 and 4-5 indicates whether it is an Error (E) or a Warning 
(W). 

 

If the value of a bit is 1, then that particular error or warning is active.  

 

If the value of a bit is 0, then that particular error or warning is not active.  

For example, for an error code of 

E1:50

:  

Convert 

50

 from hexadecimal to binary (Table 4-2), which yields 01010000.  

Count  the bit positions 0 through 7 from right to left, which shows the value 
one (1) at bit positions 

4

 and 

6

.  

Go to Table 4-4 (for 

E1

:xx codes), and look up Bit 4 and Bit 6 for the active 

faults: Bit 4 = Lamp Low Warning; Bit 6 = Pressure Warning). 

Active warning codes can also be viewed in the View>Status Codes menu. 

Summary of Contents for 430

Page 1: ...I TAPI 9970 CARROLL CANYON ROAD SAN DIEGO CA 92131 1106 USA Toll free Phone 800 324 5190 Phone 1 858 657 9800 Fax 1 858 657 9816 Email api sales teledyne com Website http www teledyne api com Copyright 2015 2016 08311C DCN7342 Teledyne API 02 September 2016 ...

Page 2: ......

Page 3: ...NOTICE OF COPYRIGHT 2015 2016 Teledyne API All rights reserved TRADEMARKS All trademarks registered trademarks brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only ...

Page 4: ...art s and or the instrument Technician Symbol All operations marked with this symbol are to be performed by qualified maintenance personnel only Electrical Ground This symbol inside the instrument marks the central safety grounding point for the instrument CAUTION GENERAL SAFETY HAZARD This instrument should only be used for the purpose and in the manner described in this manual If you use the 430...

Page 5: ...ts spécifiques MISE EN GARDE Surface chaude Ne pas toucher Toucher à certaines parties de l instrument sans protection ou sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l instrument Pictogramme technicien Toutes les opérations portant ce symbole doivent être effectuées uniquement par du personnel de maintenance qualifié Mise à la terre Ce symbole à l intérieur de l inst...

Page 6: ...ment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer s warranty PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center After the repair the equipment wil...

Page 7: ...cial notices related to the safety and effective use of the analyzer and other pertinent information Special Notices appear as follows ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY This special notice provides information to avoid damage to your instrument and possibly invalidate the warranty IMPORTANT IMPACT ON READINGS OR DATA Could either affect accuracy of instrument readings or cause lo...

Page 8: ...Teledyne API Model 430 Compact Ozone Analyzer vi 08311C DCN7342 This page intentionally left blank ...

Page 9: ... 2 2 Internal Pump 13 2 2 1 Electrical Connections 13 2 3 Power 13 2 3 1 Analog Out 14 2 3 2 Analog In 14 2 3 3 Serial Communications 15 2 3 4 3 OPERATION 16 Display and Navigation 16 3 1 Menu 16 3 2 View 18 3 2 1 Cal Calibration 18 3 2 2 Config Configure 19 3 2 3 Data 20 3 2 4 Data Collection 21 3 3 Internal Storage 21 3 3 1 SD Card 21 3 3 2 4 MAINTENANCE AND SERVICE 22 Maintenance Schedule 22 4 ...

Page 10: ...In Pin Assignments 14 Table 3 1 View Menu Description 18 Table 3 2 Config Menu Description 19 Table 3 3 Data Menu Description 20 Table 4 1 Maintenance Schedule 22 Table 4 2 Hexadecimal to Binary Conversion 24 Table 4 3 Ozone Bench Status Byte FW rev 1 06 not logged displayed as S xx during errors 25 Table 4 4 Ozone Bench Error Byte FW rev 1 06 logged displayed as E1 xx during errors 25 Table 4 5 I...

Page 11: ... car adapters SPECIFICATIONS 1 2 Table 1 1 below presents the Model 430 specifications Table 1 1 Model 430 Specifications PARAMETER SPECIFICATION Ranges 0 100 ppb min 0 20 000 ppb max User selectable Measurement Units ppb ppm User selectable Zero Noise 1 ppb RMS Span Noise 0 5 of reading RMS above 100 ppb Lower Detectable Limit 2 ppb Zero Drift 1 ppb 24 hours Span Drift 1 full scale 24 hours Lag T...

Page 12: ...lly designated as EPA Automated Equivalent Method EQOA 1015 229 for O3 measurement as defined in 40 CFR Part 53 The official List of Designated Reference and Equivalent Methods is published in the U S Federal Register http www3 epa gov ttn amtic criteria html APPROVALS AND CERTIFICATIONS 1 4 The Teledyne API Model 430 was designed tested and certified for Safety and Electromagnetic Compatibility E...

Page 13: ...1 5 FRONT PANEL 1 5 1 Figure 1 1 Model 430 Front Panel REAR PANEL 1 5 2 Figure 1 2 Model 430 Rear Panel OPTIONAL RECHARGEABLE EXTERNAL BATTERY 1 6 The external battery option rated for 14 hours of continuous use is available for remote operation This option includes a charger and requires a full charge before first use ...

Page 14: ...nloaded from our website at http www teledyne api com under Help Center Product Manuals in the Special Manuals section CAUTION Do not operate this instrument until you ve removed dust plugs from SAMPLE and EXHAUST ports on the rear panel Note Teledyne API recommends that you store shipping containers materials for future use if when the instrument should be returned to the factory for repair and o...

Page 15: ...Note To maintain compliance with EMC standards it is required that the cable length be no greater than 3 meters for all I O connections which include Power Analog In Analog Out RS 232 and RS 485 The Model 430 rear panel Figure 1 2 has connectors for power for serial communications and for data collection and reporting POWER 2 3 1 Connect the power cord provided with the instrument to the 12 V DC p...

Page 16: ...PIN ANALOG OUTPUT STANDARD VOLTAGE OUTPUT 1 VOUT 0 5V 2 GND ANALOG IN 2 3 3 Connect other instrumentation to the ANALOG IN connector to receive and log external voltage signals The input voltage range for each analog input is 0 5 V DC and input impedance is nominally 20 kΩ in parallel with 0 1µF Configure the Analog Inputs via the View menu refer to Figure 3 2 Table 2 2 Analog In Pin Assignments A...

Page 17: ...ble 2 3 for the command summary Table 2 3 Serial Protocol Command Summary Cmd Description Parameters List these commands n a A val Contrast Integer 0 50 B val Zero Offset mV Float 20 0 20 0 C val Span concentration in PPB Float 10 0 1 000 0 D val val val Set date month day year MM DD YY with s pad with 0s E Perform analog electrical step test n a F val Box Car Filter Length Integer 1 30 G Get NV L...

Page 18: ...cation and data collection DISPLAY AND NAVIGATION 3 1 At power on a splash screen appears in the display followed by measurement readings which will stabilize after a short warming period Figure 3 1 illustrates how to enter and move through the menu system and how to select menu items cancel or exit a menu Figure 3 1 Model 430 Control Buttons MENU 3 2 The menu system Figure 3 2 consists of four ma...

Page 19: ...Teledyne API Model 430 Compact Ozone Analyzer Operation 08311 DCN7342 17 Figure 3 2 Model 430 Menu Map ...

Page 20: ...arm up period CAL CALIBRATION 3 2 2 The Model 430 is calibrated at the factory to NIST traceable standards A calibration certificate for your instrument is shipped with the instrument Teledyne API also recommends that the Model 430 be re calibrated once a year Teledyne API can provide NIST traceable calibration services at our factory or on site Please contact our Technical Support department for ...

Page 21: ...y edit the calibration slope Offset Manually edit the calibration offset Sample Rate Change the frequency of data reporting from the serial output Set Time Adjust the time of day Set Date Adjust the date Backlight LCD Adjust the brightness of the liquid crystal display Backlight keypad Adjust the lighting behind the control buttons Contrast Adjust the contrast of the liquid crystal display S N Uni...

Page 22: ...alog output signal from 0 to 5 V at 1 25 V increments to test the analog output The analog output signal can be verified by measuring the voltage with a multimeter Data Log Data Log Send sends the data stored on the internal memory through the serial output Data Log Days Edit sets the number of days worth of data that will be sent under the Data Log Send command Clear NV Log Clear NV Log clears th...

Page 23: ...strument front panel and can also be transferred to an SD card see Section 3 3 2 The number of days of data being sent can be set with the Serial Data Days command in the Data menu When the memory is filled the oldest data entry is overwritten with the newest data entry SD CARD 3 3 2 When inserted an SD card begins automatically collecting storing data simultaneously with the internal memory stora...

Page 24: ... REF value is out of range 800 1150 mV Replace As needed when REF can no longer be adjusted within range Bench Module Valve Replace Every 2 years Some environments may require greater frequency recommend checking monthly until determined SERVICE AND TROUBLESHOOTING 4 2 The Model 430 requires little service other than being wiped down occasionally and following the maintenance schedule as presented...

Page 25: ... Table 4 2 that can be looked up in tables listing the front panel messages with their definitions or descriptions and conditions Table 4 3 Table 4 4 or Table 4 5 Note The hexadecimal codes must be converted to binary code using Table 4 2 in order to look up the Error or Warning definitions in Table 4 3 Table 4 4 or Table 4 5 To decipher the error and warning codes follow these steps example follo...

Page 26: ...Maintenance and Service Teledyne API Model 430 Compact Ozone Analyzer 24 08311C DCN7342 Table 4 2 Hexadecimal to Binary Conversion ...

Page 27: ...C Heater Off LAMP ERROR 3 Sample Temp Warning W 0 Sample Temp 55 deg C SAMPLE TMP WARN 4 Lamp Low Warning W Reference_mv 375 LAMP LOW WARNING 5 Lamp Low Error E Reference_mv 250 LAMP ERROR 6 Pressure Warning W 9 Pressure 14 9 psia PRESSURE ERROR 7 Lamp Stability E IIR threshold exceeded LAMP ERROR Table 4 5 Instrument Error Byte FW rev 1 12 logged displayed as E2 xx during errors Bit Description E...

Page 28: ...ly filled with sample gas then filled with gas scrubbed to remove ozone in order to achieve a stable and accurate measurement The flow is driven by a small sample pump inside the instrument and is controlled using a precision flow orifice Between the sample gas and the scrubbed gas the intensity of the light is measured and compared as a ratio I Io using the Beer Lambert equation This ratio forms ...

Page 29: ...Teledyne API Model 430 Compact Ozone Analyzer Principles of Operation 08311 DCN7342 27 Figure 5 2 Model 430 Electronic Diagram ...

Page 30: ...namic nature of part numbers please consult with Technical Support before ordering spare parts Call or email Phone 800 324 5190 Email sda_techsupport teledyne com or access various service options on our website at http www teledyne api com Part Part Number Pump 083470000 Lamp 065660000 Filter FL0000033 Valve VA0000054 ...

Reviews: