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SPG 1000
8–9
voltage. This causes U722 to increase the pulse
width, and thus the current and power through
T1.
On the other hand, if the load decreases, the +5 V
increases momentarily. The output pulse width
then decreases along with the current in T1, and
less power is transferred to the secondaries. In
this way, the +5 V is kept constant through
changes in the load.
Current Limit
Current limit is provided for the primary circuit
by the internal circuitry of U722. If the ramp
voltage at U722 ever reaches 1V, the output drive
pulse ends. This shuts Q638 off, so no further
voltage is supplied. Thus, the maximum primary
current in T1 is limited to approximately 2.5
Amps, which corresponds to a maximum power
level of approximately 140 Watts.
As the supply goes into current limit, U615A and
Q717 come into play. U722-1 provides an indica-
tion of the peak current in T1. This voltage is fed
to the inverting input of comparator U615A and
compared to a fixed voltage set by divider R616,
R615, and R510. R510 is an output power adjust-
ment set so trip point will be approximately 115
Watts. If U722-1 goes high enough to trip
U615A-1 low, then C717 will start to charge. If
the current limit condition persists long enough
for the charge on C717 to reach 700 or 800 mV,
U615B trips and Q717 is turned on. This applies
the reference voltage from U722-8 directly to
U722-3, shutting down the supply and forcing a
kick start. The supply will then cycle through
kick start, current limit, and shutdown until the
problem is corrected. Jumper P720 is included for
troubleshooting; its removal will disable the cur-
rent limit shutdown circuits.
Base Driver and Snubber
Q638 is a high (1000V) blocking voltage power
transistor. To prevent transistor failure and ensure
proper operation, Q638-base must have a large
forward current during the on-time and a reverse
base-emitter current during turn-off. The pulse
from U722-6 turns FET Q648 on and current
flows through R746, CR649, and into the base of
Q638. The current level is set by R746. Thus
Q638 turns on and 320 volts appear across T1,
pins 1 and 2. When the pulse from U722-6
ends, Q648 turns off and the collector current of
Q638 flows out the base of Q638 through CR648,
and quickly turns Q638 off. CR640 forms a Bak-
er Clamp to keep Q638 out of hard saturation and
a slow-turn-off. When Q638 is turned off, a volt-
age spike appears at its collector. A combination
of reflected secondary voltages, input voltage,
and transformer leakage inductance can combine
to produce a spike of over a thousand volts. As
this can exceed the voltage rating of Q638, a
snubber circuit limits the spike to approximately
twice the rectified line voltage. CR500, C500,
and the winding on T1, pins 3 and 4, make up the
snubber circuit.
Secondary Circuits
The secondary circuits all work in the same
manner. As mentioned earlier, during the first
half of the cycle, CR575 and CR320 are reverse-
biased, so there is no current flow.
On the second half of the cycle, when Q638 is
shut off, the flyback action reverses the polarities
of the secondaries, and the diodes are forward
biased. This allows the energy stored within T1 to
charge up the capacitors in the secondaries.
The +5 V and the –5 V supplies use LC filters
from this point, to further smooth the voltage and
eliminate most of the ripple.
Generation of 12 Volts
The
±
12 V supplies are generated with a second-
ary PWM and regulator composed of U200,
Q250, T2, and the associated circuits. This
secondary PWM is free-running with respect to
the primary PWM at a frequency of approximate-
ly 60 kHz. The frequency is set by R105 and
C105. Q250 is controlled by U200 to 5 V
and –5 V (10 Volts total) across T2 during the
Summary of Contents for SPG 1000
Page 5: ...Table of Contents i General Safety Summary vii Service Safety Summary ix i SPG 1000 i ...
Page 6: ...ii SPG 1000 ii ...
Page 7: ...iii SPG 1000 iii ...
Page 8: ...iv SPG 1000 iv ...
Page 9: ...v SPG 1000 v ...
Page 10: ...Table 4 6 Certification and compliances 4 5 vi SPG 1000 vi ...
Page 14: ...Service Safety Summary x SPG 1000 ...
Page 17: ...1 3 SPG 1000 1 3 ...
Page 18: ...1 4 1 4 SPG 1000 ...
Page 19: ...2 1 SPG 1000 2 1 ...
Page 20: ...2 2 SPG 1000 ...
Page 21: ...2 3 SPG 1000 2 3 ...
Page 22: ...2 4 SPG 1000 ...
Page 23: ...3 1 SPG 1000 3 1 ...
Page 25: ...3 3 SPG 1000 3 3 ...
Page 26: ...3 4 SPG 1000 ...
Page 27: ...3 5 SPG 1000 3 5 ...
Page 28: ...3 6 SPG 1000 ...
Page 29: ...3 7 SPG 1000 3 7 ...
Page 30: ...3 8 SPG 1000 ...
Page 31: ...3 9 SPG 1000 3 9 ...
Page 32: ...3 10 SPG 1000 ...
Page 33: ...3 11 SPG 1000 3 11 ...
Page 34: ...3 12 SPG 1000 ...
Page 35: ...3 13 SPG 1000 3 13 ...
Page 36: ...3 14 SPG 1000 ...
Page 37: ...3 15 SPG 1000 3 15 ...
Page 38: ...3 16 SPG 1000 ...
Page 39: ...3 17 SPG 1000 3 17 ...
Page 40: ...3 18 SPG 1000 ...
Page 41: ...4 1 SPG 1000 4 1 ...
Page 42: ...4 2 SPG 1000 ...
Page 44: ...4 4 SPG 1000 ...
Page 47: ... 5 1 SPG 1000 5 1 Including N125 2 1 59 94 ...
Page 48: ... 5 2 SPG 1000 Including N125 2 1 59 94 ...
Page 49: ... 5 3 SPG 1000 5 3 Including N125 2 1 59 94 ...
Page 50: ... 5 4 SPG 1000 Including N125 2 1 59 94 ...
Page 51: ... 5 5 SPG 1000 5 5 Including N125 2 1 59 94 ...
Page 52: ... 5 6 SPG 1000 Including N125 2 1 59 94 ...
Page 53: ... 5 7 SPG 1000 5 7 Including N125 2 1 59 94 ...
Page 54: ... 5 8 SPG 1000 Including N125 2 1 59 94 ...
Page 55: ... 5 9 SPG 1000 5 9 Including N125 2 1 59 94 ...
Page 56: ... 5 10 SPG 1000 Including N125 2 1 59 94 ...
Page 57: ... 5 11 SPG 1000 5 11 Including N125 2 1 59 94 ...
Page 58: ... 5 12 SPG 1000 Including N125 2 1 59 94 ...
Page 60: ......
Page 61: ...Performance Checks and Calibration SPG 1000 6 1 ...
Page 62: ...Performance Checks and Calibration 6 2 SPG 1000 ...
Page 63: ...Performance Checks and Calibration SPG 1000 6 3 ...
Page 64: ...Performance Checks and Calibration 6 4 SPG 1000 ...
Page 65: ...Performance Checks and Calibration SPG 1000 6 5 ...
Page 66: ...Performance Checks and Calibration 6 6 SPG 1000 ...
Page 67: ...Performance Checks and Calibration SPG 1000 6 7 ...
Page 68: ...Performance Checks and Calibration 6 8 SPG 1000 ...
Page 69: ...Performance Checks and Calibration SPG 1000 6 9 ...
Page 70: ...Performance Checks and Calibration 6 10 SPG 1000 ...
Page 71: ...Performance Checks and Calibration SPG 1000 6 11 ...
Page 72: ...Performance Checks and Calibration 6 12 SPG 1000 ...
Page 73: ...Performance Checks and Calibration SPG 1000 6 13 ...
Page 74: ...Performance Checks and Calibration 6 14 SPG 1000 ...
Page 75: ...Performance Checks and Calibration SPG 1000 6 15 ...
Page 76: ...Performance Checks and Calibration 6 16 SPG 1000 ...
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Page 78: ...Performance Checks and Calibration 6 18 SPG 1000 ...
Page 80: ...Performance Checks and Calibration 6 20 SPG 1000 ...
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Page 82: ...Performance Checks and Calibration 6 22 SPG 1000 ...
Page 87: ...SPG 1000 7 1 ...
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Page 97: ...SPG 1000 8 1 ...
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Page 112: ...8 16 SPG 1000 ...
Page 113: ...SPG 1000 8 17 ...
Page 114: ...8 18 SPG 1000 ...
Page 115: ...SPG 1000 8 19 ...
Page 116: ...8 20 SPG 1000 ...
Page 166: ...Replaceable Electrical Parts 9 50 SPG 1000 ...
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Page 168: ...10 2 SPG 1000 ...
Page 169: ...Block Diagram ...
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