tekton ORG65103 Assembly Manual Download | Manualshive

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Top Assembly

Scan to watch the Top Assembly steps in this video.

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Summary of Contents for ORG65103

Page 1: ...TOOL CART Assembly Guide Scan to watch a video of the assembly steps...

Page 2: ...y Panel Drawer Assembly Bottom Assembly 3 drawer tool cart 2 5 hours 2 drawer tool cart 2 hours 1 drawer tool cart 1 5 hours 0 drawer tool cart 1 hour Approximate build times D F H I E G B A J M K R N...

Page 3: ...r drawer T25 Button Cap Torx Screw 4x per panel 8x per drawer Q Drawer Liner 1x per drawer A B C Panel Drawer Assembly pages 9 16 Bottom Assembly pages 5 8 A M Bracket Right 1x per drawer Drawer 1 3x...

Page 4: ...awers and lid The drawer capacities shown here refer to drawer slide function the ability of the drawer slides to move while bearing weight DO NOT RELY ON THESE CAPACITIES ALONE TO AVOID TIPPING When...

Page 5: ...5 TOOL CART ASSEMBLY Bottom Assembly Scan to watch the Bottom Assembly steps in this video TOOL CART ASSEMBLY...

Page 6: ...tach locking casters on the same side B Caster 2x 7 16 Inch Locking Nut 16x F C A Flip bottom pan over and engage locking caster brakes until assembly is complete Rest bottom pan upside down on a soft...

Page 7: ...B A Unscrew plugs from each corner protector and remove corner protectors Leg Post 4x D Interior piece slides down into the pan Exterior piece covers outside pan edge Assemble the tool cart on a clea...

Page 8: ...er Protector 4x T25 Button Cap Torx Screw 8x I I B Correct installation 8 A Secure each leg post using 2 T25 button cap Torx screws in the top and bottom holes as shown Attach each corner protector us...

Page 9: ...Panel Drawer Assembly Scan to watch the Panel Drawer Assembly steps in this video 9 If your cart doesn t have panels and drawers skip to Top Assembly page 17...

Page 10: ...tach back panel and side panels to leg posts Holes are not threaded Screws self thread J Hole 1 outside row Hole 1 outside row Hole 12 outside row Hole 12 outside row 10 A Use 4 screws to attach the b...

Page 11: ...Only bend in tabs on the FRONT RIGHT leg post First drawer 1 2 3 4 5 6 7 8 9 10 Second drawer Third drawer STEP 5 Bend in leg post tabs for drawer locking mechanism Bend in tabs to a full 90 degrees...

Page 12: ...Bracket Right 1x per drawer M T25 Button Cap Torx Screw 4x per bracket R Cart Progress Bracket placement Note arrow orientation on brackets Top drawer Middle drawer Bottom drawer 1 2 3 4 5 6 7 8 9 10...

Page 13: ...come assembled In this step they need to be disassembled before being attached to the brackets in Step 8 STEP 7 Remove rails from slides N Slide with Rail Right 1x per drawer O A Extend slide and pus...

Page 14: ...1x per drawer N Slide ONLY Right 1x per drawer O Insert back tab into groove and slide it into place Align tab with hole Twist and push in until you hear it snap into place Snap Attach ONLY the slide...

Page 15: ...per drawer N Rail ONLY Right 1x per drawer O A Insert back tab into groove and slide it into place Slide Snap Rails extend past the back of the drawer Attach ONLY the rails to the drawer s B Align tab...

Page 16: ...lide in drawer s Drawer 1 3x P Complete steps 7 9 for all brackets before inserting drawers If the drawers don t slide in easily ensure that the front legs are pointing straight up not bent outward Ca...

Page 17: ...17 Top Assembly Scan to watch the Top Assembly steps in this video...

Page 18: ...ew plugs from each corner protector and remove corner protectors For safer shipping the top pan is shipped with corner protectors attached In this step they need to be removed before setting the top p...

Page 19: ...orner protectors Cart Progress B A Slide corner protectors onto corners and twist into place With the lid open insert 4 screws into front and back of pan as shown Leave screws loose until Step 13B Sli...

Page 20: ...ss V B W Cylinder Mount Left 1x Cylinder Mount Right 1x Z T25 Flat Cap Torx Screw 4x A Slide cylinder mounts onto existing screws Add 4 remaining screws Then tighten 4 existing screws T25 Long Torx Bi...

Page 21: ...21 X STEP 14 Attach cylinders onto cylinder mounts Cart Progress A Cylinder 2x B Snap both cylinders onto the balls inside the pan Snap both cylinders onto the balls attached to the lid Snap Snap...

Page 22: ...22 STEP 15 Insert liners Cart Progress Q G Y Pan Liner 1x Pan Liner 1x Drawer Liner 1x per drawer ASSEMBLY COMPLETE...

Page 23: ...Side Panel Solid Red ORG69202 Side Panel Solid White ORG69302 Side Panel Pegboard Carbon ORG69103 Side Panel Pegboard Red ORG69203 Side Panel Pegboard White ORG69303 Back Panel Carbon ORG69104 Back P...

Page 24: ...We stand behind our products ASSEMBLY GUIDE 888 648 3371 tekton com support...

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