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 © 2008          W 544 - 12/08

Testing the Wiring

 Testing 24 V (ac) Power Supply

 

1. 

Remove the front cover from the thermostat.

2. 

Use an electrical test meter to measure (ac) voltage between the R and C terminals. The reading should be 24 V (ac) 
+/– 10%.

3. 

Install the front cover.

1. 

Remove the front cover from the thermostat.

2. 

Disconnect the wires from the relay that is to be 
tested.

3. 

Use an electrical test meter and check for continuity 
across the relay.

• 

• 

When the relay’s symbol is displayed in the LCD,  
 there should be continuity.

• 

• 

When the relay’s symbol is not displayed in the  
 LCD, there should be no continuity.

4. 

Reconnect the wires to the relay.

5. 

Repeat steps 2 to 4 for each relay that is to be tested.

6. 

Install the front cover on the thermostat.

Cool 1

Fan 1

544 LCD Display Segments

Heat 1

 Testing the Relays

 

To test the sensors, the actual temperature at each sensor 
location must be measured.

Use a good quality digital thermometer with a surface 
temperature probe for ease of use and accuracy. Where 
a digital thermometer is not available, place a spare 
sensor alongside the one to be tested and compare the 
readings.

 Testing the Sensors

 

1. 

Remove the front cover from the thermostat.

2. 

Disconnect the wires from the sensor that is to be 
tested.

3. 

Test the sensor’s resistance according to the 
instructions in the sensor Data Brochure D 070, D 074 
or D 079.

4. 

Reconnect the wires.

5. 

Install the front cover on the thermostat.

To test the tN4 Network, check the wires for continuity.

1. 

Remove the front cover from the thermostat.

2. 

Disconnect the two wires (tN4 and C) at one end and 
connect them together.

 Testing the tN4 Network 

 

3. 

Go to the other end of the wires and disconnect them.

4. 

Using an electrical test meter, check for continuity.

5. 

Reconnect the wires.

6. 

Install the front cover on the thermostat.

Summary of Contents for tekmarNet 4 544

Page 1: ...ng of 544 thermostat is simple and cost effective Table of Contents Definitions 2 Rough In Wiring 2 Remove the Wiring Cover 3 Mounting the Thermostat 3 Wiring Symbols 3 Electrical Drawings 3 7 Wiring the Thermostat 8 9 Troubleshooting the Wiring 10 Testing the Wiring 11 Technical Data 12 tNt 544 One Stage Heat One Stage Cool One Fan Power 24 V ac 10 60 Hz 1 5 VA Relays 24 V ac 2 A G1 Rc Y1 Com S2 ...

Page 2: ...on condensing environment No exposure to extreme temperatures beyond 32 122 F 0 50 C No draft direct sun or other cause for inaccurate temperature readings Rough In Wiring Sensor 2 Sensor 1 Fan 1 2 Cond 18 AWG 2 Cond 18 AWG 2 Cond 18 AWG 2 Cond 18 AWG 4 Cond 18 AWG 1st Stage Cool Note When multiple wires run to the same equipment location wiring conductors can share one wire jacket 1st Stage Heat ...

Page 3: ... the system designer to Electrical Drawings OR Wiring Symbols Dry contact switch Operates a device Do not apply power to these terminals Serious control damage will result Powered switch 24V ac switched output to valve pump relay etc tekmarNet 4 Factory jumper If a switch box was not used mount the thermostat directly to the wall Feed the wiring through the openings in the back of the thermostat U...

Page 4: ...witch Functions 992 03 Meets Class B Canadian ICES FCC Part 15 No Power To isolate relay cut jumper Terminal Functions 10 9 8 7 6 5 12 11 4 3 2 1 544 tNt Slab Sensor 079 tN4 C R W Zone Manager Factory installed jumper connects R to Rh1 terminals 11 to 12 To isolate Rh1 W1 relay cut jumper Cooling Equipment 1 Stage Cooling 1 Stage Fan Rc Y1 G1 Outdoor Sensor 070 Y1 Rc G1 Com S2 S1 tN4 C R Rh1 W1 G1...

Page 5: ... 03 Meets Class B Canadian ICES FCC Part 15 No Power To isolate relay cut jumper Terminal Functions 10 9 8 7 6 5 12 11 4 3 2 1 544 tNt tN4 C R W Zone Manager Factory installed jumper connects R to Rh1 terminals 11 to 12 To isolate Rh1 W1 relay cut jumper Cooling Equipment Y1 Rc Com S2 S1 tN4 C R Rh1 W1 Rc Y1 G1 1 Stage Cooling with Fan Indoor Sensor 076 Ventilation Equipment G1 G1 G1 G1 Slab Senso...

Page 6: ...elay G1 Fan 1 Relay Power Cooling Cool 1 Relay Sensor Common Sensor 2 Sensor 1 tekmarNet 4 Power Neutral Power 24 V ac Heat 1 Relay Heat 1 Relay DIP Switch Functions 992 03 Meets Class B Canadian ICES FCC Part 15 No Power To isolate relay cut jumper Terminal Functions 10 9 8 7 6 5 12 11 4 3 2 1 544 tNt tN4 C R W Zone Manager Factory installed jumper connects R to Rh1 terminals 11 to 12 To isolate ...

Page 7: ...s 992 03 Meets Class B Canadian ICES FCC Part 15 No Power To isolate relay cut jumper Terminal Functions 10 9 8 7 6 5 12 11 4 3 2 1 544 tNt Factory installed jumper connects R to Rh1 terminals 11 to 12 To isolate Rh1 W1 relay cut jumper HVAC Equipment Y1 G1 Com S2 S1 tN4 R G1 1 Stage Heat 1 Stage Cooling 1 Stage Fan R C Y1 W G1 tN4 C Other tN4 Thermostat C Outdoor Sensor 070 Universal Sensor 071 R...

Page 8: ... to R When the factory jumper is cut Rh1 W1 is an isolated switch No power is available from these terminals Heat 1 Relay Terminals 11 12 Wire 24V ac to terminals C and R If a Zone Manager is used Connect C on the thermostat to C on the proper zone of the Zone Manager Connect R on the thermostat to R on the proper zone of the Zone Manager If a 24V ac transformer is used Connect C on the thermostat...

Page 9: ...2 3 Thermostat The auxiliary sensors are connected to the thermostat on terminals Com S1 and S2 Connect sensor 1 to terminals S1 and Com Connect sensor 2 to terminals S2 and Com Do not apply power to terminals 5 7 permanent damage to the sensors and or thermostat will result Auxiliary Sensors Terminals 5 7 Do Not Apply Power Thermostat Universal Sensor Outdoor Sensor To various tekmar sensors 3 2 ...

Page 10: ...rocedures and should only be carried out by properly trained and experienced persons A good quality electrical test meter capable of reading from at least 0 300V ac 0 2 000 000 Ohms and testing for continuity is essential to properly test the wiring and sensors General 5 Com 6 S2 7 S1 8 tN4 9 C 10 R Rh1 W1 11 12 4 3 2 1 Y1 Rc G1 G1 ...

Page 11: ...e Relays To test the sensors the actual temperature at each sensor location must be measured Use a good quality digital thermometer with a surface temperature probe for ease of use and accuracy Where a digital thermometer is not available place a spare sensor alongside the one to be tested and compare the readings Testing the Sensors 1 Remove the front cover from the thermostat 2 Disconnect the wi...

Page 12: ...II Pollution Degree 2 Power supply 24V ac 10 60 Hz 1 5 VA NEC CEC Class 2 W1 Relay 24V ac 2 A Y1 Relay 24V ac 2 A G1 Relay 24V ac 2 A Sensors NTC thermistor 10 k 77 F 25 C 0 2 C ß 3892 Included None Optional tekmar type 070 071 072 073 076 077 078 079 082 084 Technical Data The installer must ensure that this control and its wiring are isolated and or shielded from strong sources of electromag net...

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