background image

 

BA_Airfilter Mini_151210_GB.doc 

- 4 - 

22.07.2013 

 

1  Introduction 

In recent years, a special type of welding fume extraction systems has become an ever 
more  prominent  factor:  Filtering  of  welding  fumes  and  return  of  the  filtered  air  into  the 
workshop area. 

This shows that the issue of environmental consideration has turned for the better for all 
concerned.  There  never  has  been  any  doubt  about  the  existence  of  harmful  fumes  at 
welding  sites.  However,  type  of  fumes  depends  on  the  particular  welding  process  and 
welding  technique.  One  can  generally  differentiate  between  gases  and  fumes.  The 
fumes  could  also  be  referred  to  as  fine  dust.  Investigating  them  under  the  microscope, 
we are able to see particles of a size that will pass through the respiratory tract deep into 
our lungs. The size of these particles is a small as 0.001 mm or even less. 

Ventilation is the general approach to improve the conditions at the relevant work posi-
tions. Generally, this is effected by continuously exchanging the air in the workshop, i.e. 
the total air volume is exchanged at a high rate. This method will reduce the concentra-
tion of harmful particles within the hall to a great extent, however, it will improve the air 
within the breathing range of the individual welder to a negligible portion only. 

This  also  applies  to  overhead  suction  systems,  i.e.  the  installation  of  large  extraction 
hoods overhead of welding places. Here again the heavily polluted air passes upwards 
through the breathing range of the welder. Extraction and/or filtering take place overhead 
and outside the range of the welder. A point-attack extraction of the welding fumes right 
at their place of origin is far more effective than room ventilation or overhead extraction. 
Both capital investment for on-the-spot fume extraction as well as the operating costs for 
such systems are far below those of the previous conventional solutions. 

Environmental and work protection measures are prerequisite for the successful applica-
tion of advanced welding technologies, aside from the optimisation of such welding pro-
cesses. In view of increased awareness of the problems involved and in compliance with 
pertinent  legal  directives,  the  danger  potential  for  personnel  and  environment  must  be 
considered at an early stage and it must be minimised using appropriate technical solu-
tions. 

 

 

Summary of Contents for Airfilter MINI

Page 1: ...instructions Airfilter MINI TEKA Absaug und Entsorgungs technologie GmbH Industriestra e 13 D 46342 Velen Postfach 1137 D 46334 Velen Tel 49 0 2863 9282 0 Fax 49 0 2863 9282 72 E Mail sales teka eu ww...

Page 2: ...ic data relating to the Airfilter you have purchased so that if you contact TEKA GmbH by tele phone you will have the necessary data immediately on hand Description and type of the ap pliance Airfilte...

Page 3: ...ioning of the Airfilter 11 6 1 1 Assembly of the suction arm 11 6 1 2 Connection of an external control 12 6 1 3 Connection of the Airfilter 13 6 2 Qualification of the operating personnel 14 6 3 Oper...

Page 4: ...e This method will reduce the concentra tion of harmful particles within the hall to a great extent however it will improve the air within the breathing range of the individual welder to a negligible...

Page 5: ...electronics industry Laser processing Dental and medical technology Dermatology Catering and Hairdressers An improper use of the device and of live components can cause damag es of single elements up...

Page 6: ...unit must not be used when there is any damage or irregularity at the mains supply lead Use only dry and oil free compressed air with pressure ratings from minimum 3 bar to 4 bar maximum Reposition t...

Page 7: ...isplay membrane 2 Combifilter keyboard 3 Pre filter mat 4 Service flap on the filter housing 5 Castors partly with brakes 6 ON OFF switch appliance inlet 7 Sub D 9 plug connection 8 Mains cable 9 Blin...

Page 8: ...filter with filter end stage The clean gas is extracted by turbine below the activated charcoal filter and then emitted to the atmosphere through the sound absorption module attached at the side The A...

Page 9: ...0 m 3 h Connect load 1 2 kW Power connection 230 V 50 60 Hz Max underpressure 900 21 000 Pa Total weight 28 kg Sound pressure level 58 dB A Combifilter for Airfilter MINI Net weight 4 3 kg Filter clas...

Page 10: ...ifting Lift and transport the device with the help of a manual lift truck or a forklift When lifting or dropping the device do not remain under or next to the charge Observe the indications by the man...

Page 11: ...hese operating instructions The parts described here are not included in the scope of delivery of the Airfilter The suction arm can be assembled on the housing cover of the Airfilter see the follow in...

Page 12: ...the motor speed of the turbine 3 4 Filter alarm Floating output normal open contact for interpretation of the warn alarm Filter alarm 5 6 Operation control Floating output normal open contact for int...

Page 13: ...ol of the Airfilter is planned then connect the external control with the sub D9 connection 4 to the housing of the turbine using a corresponding cable 3 Insofar as it is desired mount the suction arm...

Page 14: ...ion and maintenance should be clearly defined For the instructions we recommended the use of the added instruction record on the last page of this manual Changes to settings on the Airfilter may only...

Page 15: ...ustic alarm that gives a clear beep sound to report that the filter needs to be replaced Note The acoustic signal installed in several Airfilter models can be switched off by pressing one of the butto...

Page 16: ...cally after the set post running time Secure the Airfilter against being switched on again unexpectedly by first switching the on off switch to 0 and subsequently removing the mains cable from the mai...

Page 17: ...support the combifilter Place the whole combifilter with the pre filter mat on top of it into a plastic bag which can be seal tightly and seal it Dispose of the disassembled combifilter immediately No...

Page 18: ...rk steps Figure 6 Insert new combifilter Remove the combifilter which is to be inserted with the already integrated pre filter mat from the packaging Push the combifilter into the filter housing Make...

Page 19: ...19 22 07 2013 Close the housing of the Airfilter 6 Service flap 7 Latch Figure 7 Close filter housing Hold the service flap 6 in both hands and press it evenly onto the service opening until the latc...

Page 20: ...s pose of old filter properly Damage to the air intake hose Replace air intake hose Air intake hose not correctly connected to the Airfilter Check fitting of the air intake hose to the Airfilter if ap...

Page 21: ...doc 21 22 07 2013 Fault Cause Correction No control signal for remote control of machine Correction according to the operating instructions of the machine Error on the Airfilter Contact TEKA GmbH if...

Page 22: ...with the dis posal of the extracted dust we are pleased to offer you the following services Help in finding a residue disposal company situated near you A list of all the residue disposal companies in...

Page 23: ...031941 Pre filter mat set of 10 Airfilter Mini 10033 Caster wheel D 50mm with brake 2263054 Caster wheel D 500mm without brake 2263055 Suction turbine 1 2 kW DC 230V 200421160120006 Appliance inlet On...

Page 24: ...forms to the following standards Directives on machine building 2006 42 EG Electromagnetic compatibility 2014 30 EU Directives on printing device 97 23 EG Directives on low voltage 2006 95 EG Applied...

Page 25: ...Instruction item completed Description of the filter unit Operation and application of the filter unit Explanation of the safety instructions Explanation of the control elements of the filter unit Mai...

Reviews: