Teikoku ALP 0104QM Instruction Manual Download Page 1

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INSTRUCTION MANUAL

for Installation, Operation, and Maintenance

HE-12270

December 2019

ALP

ADVANCED LOW-PROBABILITY

AMMONIA TRANSFER PUMP

TYPE-F (Plan 1-SD)

0104QM Multi-Stage Pressurized Circulation Pump

Summary of Contents for ALP 0104QM

Page 1: ...NSTRUCTION MANUAL for Installation Operation and Maintenance HE 12270 December 2019 ALPTM ADVANCED LOW PROBABILITY AMMONIA TRANSFER PUMP TYPE F Plan 1 SD 0104QM Multi Stage Pressurized Circulation Pum...

Page 2: ...F Plan 1 SD pressurized circulation ALP multi stage pump conforms to the following standards 1 Japanese Industrial Standard JIS 2 Japan Electrical Manufacturers Standard JEM 3 American Society of Mec...

Page 3: ...e or liquid is present You must take measures if the possibility exists that the gas or liquid is toxic or hazardous to personnel or the environment Hazard Do not remove any bolts on pump motor or dra...

Page 4: ...nel 35 Appx P Decontamination Form 36 Appx Q Teikoku Pump Repair Policy 39 Figures Figure 1 1 Type F Plan 1 SD Pressurized Circulation ALP Multi stage Pump 6 Figure 1 2 Flow Path 7 Figure 1 3 Typical...

Page 5: ...nonymous with all Teikoku pump solutions Driven by any commercially available variable frequency drive VFD Type F Plan 1 SD pressurized circulation ALP multi stage pumps feature advanced hydraulics fo...

Page 6: ...ed above its vapor pressure to assure required motor cooling and the estab lishment of the bearing liquid film for rotating element support The flow path of the Type F Plan 1 SD pressurized circulatio...

Page 7: ...ti stage pump are carbon graphite as standard and are machined with special helix grooves through the bore to assure adequate liquid circulation at the journal area Each liquid film journal bearing is...

Page 8: ...219 8 Figure 1 3 Typical NH3 Transfer System Requirements HIGH LEVEL LOW LEVEL ISOLATION VALVE ISOLATION VALVE CHECK VALVE CANNED MOTOR PUMP PLAN 1 SD PRESSURE GAUGES DISCHARGE VENT TO SAFETY START VE...

Page 9: ...insufficient NPSH The suction line must have as few pressure drops as possible and available NPSH MUST be greater than required NPSH Depending on job conditions available NPSH can sometimes be increa...

Page 10: ...TRG Bearing Wear Monitor The TRG is an electrical meter that continuously monitors the con dition of the bearings The TRG is mounted on the electrical junc tion box as standard The TRG meter operates...

Page 11: ...ds or less Upper Limited Frequency 120Hz 120Hz Lower Limited Frequency 60Hz or Start Hz 60Hz or Start Hz Starting Frequency See note See note V F Control Variable Torque Variable Torque PWM Carrier Fr...

Page 12: ...g current times 1 25 Attention Do not set the thermal overload protective device at more than the full load amps FLA listed on the name tag 3 2 2 Setting of Overload Relay Because of the rated electri...

Page 13: ...continuously cavitate the pump Attention The pump should not be allowed to run for more than one minute with the discharge valve fully closed Attention Wait a minimum of 10 minutes between starts Aft...

Page 14: ...ome cases the liquid supply may contain an excessive amount of air or gas which will tend to separate from the liquid and re main in the passages of the pump This results in the pump losing its prime...

Page 15: ...lation pipe bolting Remove circulation pipe ori fice plate and gaskets 9 Remove front support foot 10 Remove casing bolts and slide casing off Be careful not to al low the casing to bind to or drop on...

Page 16: ...neral ap pearance and uniform wear Excessive undercutting pitting or scoring is cause for replace ment Check the following points 1 Corrosion 2 Contact marks and wear 4 3 3 Rotor Assembly Inspection T...

Page 17: ...ng housing onto the rotor shaft and slide the rear bearing hous ing and rotor into the stator Tighten bolting evenly using a star or cross pattern Torque bolts per Table 4 5 14 Slide front bearing hou...

Page 18: ...2 Install pipe casing gasket Install pipe casing Install cap screws Tighten bolting evenly using a star or cross pattern Torque bolting per Table 4 5 33 Install o ring on diffuser plate 34 Install cas...

Page 19: ...Play Motor Frame Number End Play Inch mm 216 217 0 043 0 067 1 1 1 7 316 See Figure 4 5 4 5 Service Policy Any Teikoku USA product damaged or inoperative for any rea son can be repaired at the Teikok...

Page 20: ...Information Sheet 26 Appx G NH3 Reference Curve 20 F 27 Appx H NH3 Reference Curve 50 F 28 Appx I Type 217 120 Motor Data Sheet 29 Appx J 1 SD Temperature Pressure Profile 30 Appx K Optional Rotor Ca...

Page 21: ...ure NA UTILITIES REQUIRED Water Jacket Fluid NA Flow NA Pressure NA Temperature NA Heat Exchanger Fluid NA Flow NA Pressure NA Terminal Box Connection Diag DRAWINGS Perf Curve Cross Section Outline 46...

Page 22: ...Teikoku USA Chempump Instruction Manual HE 12270 0219 22 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx B Outline F 210P 0104Q 1 SD...

Page 23: ...Shaft Sleeve 18A Thrust Collar 18B Thrust Collar 19 Rotor Assembly 20 Stator Assembly 21 Rotor Can 22 Stator Can 24 Terminal Box Ass y 32 F B Housing 34 Circulation Pipe 39A Stand Asesmbly 40 Base 41...

Page 24: ...pe to the vapor zone in the suction tank c Never install a check valve in the vent pipe d The vent pipe must be continuously rising to the suction tank e This line must never be down slope at any poin...

Page 25: ...er Wrong direction of rotation Reverse any two motor leads Damaged impeller Impeller must be repaired or replaced Pump loses prime after starting Pump not properly primed at starting Reprime pump in a...

Page 26: ...e takes the guesswork out of confirming the correct rotation of the motor It is light compact and easy to use Not only can this be used on Teikoku canned motors but other three phase induction motors...

Page 27: ...0 A S G 0 65 Vis 0 18 cp Aqueous NH3 Estimated Performance Curve 20 F 120 Hz 100 Hz 80 Hz 60 Hz 0 2 4 6 8 10 12 Input Power kW 120 Hz 100 Hz 80 Hz 60 Hz 0 1 2 3 4 5 0 5 10 15 20 25 30 35 40 NPSHr ft...

Page 28: ...0 A S G 0 70 Vis 0 31 cp Estimated Performance Curve 50 F Aqueous NH3 REV Date Description APPROVED BY CHEKED BY DRAWN BY TEIKOKU USA INC 120 Hz 100 Hz 80 Hz 60 Hz 0 2 4 6 8 10 12 Input Power kW 120 H...

Page 29: ...150 kW 0 0 2 0 4 1 6 1 8 1 10 1 12 2 Current A 5 9 8 0 11 0 14 8 21 0 26 4 Input kW 1 64 3 72 5 90 8 24 10 83 14 04 Power Factor 42 4 71 0 81 5 84 9 84 8 80 8 Efficiency 0 0 54 5 68 6 73 7 74 8 72 1...

Page 30: ...ria 0 0 0 0 0 0 Judgement Good Good Good Good Good Good Higher flow and speeds and lower temperatures will increase NH3 Pressure Margins Maximum flow rate at minimum frequency for Anhydrous Ammonia 20...

Page 31: ...Teikoku USA Chempump Instruction Manual HE 12270 0219 31 Appx K Optional Rotor Cavity Thermowell Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC...

Page 32: ...Teikoku USA Chempump Instruction Manual HE 12270 0219 32 A B C Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC 5 of 13 Appx L Terminal Box Assembly...

Page 33: ...Teikoku USA Chempump Instruction Manual HE 12270 0219 33 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx M Allowable Piping Forces and Moments...

Page 34: ...Teikoku USA Chempump Instruction Manual HE 12270 0219 34 Appx N Optional TSG NH3 Speed Control Panel...

Page 35: ...POSITIVE VOLTAGE BLK BLACK WIRE VDC COMMON VOLTAGE ALL FIELD WIRING TO BE 14 AWG UNLESS OTHERWISE SPECIFIED CONSULT MANUFACTURER S WIRING RECOMMENDATION FOR TYPE SIZE AND TERMINATION REQUIREMENT AS R...

Page 36: ...p has been flushed by following steps A through Both the complete pump and the stator assembly have A3 of the Teikoku USA Flushing Procedure on page 2 of been flushed by following steps A through B3 o...

Page 37: ...REWOUND B1 REMOVE THE RELIEF VALVE INSERT A SCREWDRIVER INTO THE RELIEF VALVE ADAPTER AND PRY THE LISK FILTER TO ONE SIDE REMOVE THE CONNECTION BOX FROM THE LEAD NIPPLE AND CHIP AWAY THE POTTING COMPO...

Page 38: ...E COVER AND THE TERMINAL PLATE D2 WHEN PROCESS FLUID IS IN STATOR WINDING SUPPLY FLUSHING FLUID TO THE OPENING FOR SUFFICIENT TIME TO FULLY NEUTRALIZE THE PROCESS FLUID AFTER WASHING IS COMPLETED DRAI...

Page 39: ...RM BOTH THE CARRIER AND CUSTOMER OF THE REFUSAL These requirements are essential to Teikoku USA s safety practices and reviews that serve to protect all of Teikoku USA s associates visitors and custom...

Page 40: ...nsylvania 959 Mearns Road Warminster PA 18974 215 343 6000 Texas 5889 Bingle Road Houston TX 77092 713 983 9901 Ohio 27881 State Route 7 Marietta OH 45750 740 538 5332 www teikokupumps com HE 12270 02...

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