background image

2

Make sure fuel tank, fuel filters and fuel lines are

clean. Reinstall carburetor, replacing any worn or

damaged governor springs or linkage. Make proper

governor adjustment. Adjustments are found in the

manual under governor linkage and adjustment and

engine reassembly.

4. Replace with correct spark plug.
5. Make sure all ignition wires are properly routed, so

they will not rub on flywheel. Inspect all ignition wires

for abrasion or damage. Remove flywheel and

check flywheel key, reinstall flywheel, torque

flywheel nut to specifications. Set air gap between

solid state module and flywheel at .0125'’. Air gap

gauge, part no. 670297 may be used.

6. The engine must be firmly mounted to the associated

equipment. On rotary lawnmowers, make sure blade

is properly balanced and correctly torqued. See

dissassembly section for flywheel removal and air

gap setting procedure.

7. Make sure all remote linkage is properly adjusted

for proper operation.

8. Fill tank with proper fuel/oil mix.
9. Run the engine, allow it to warm up 5 minutes, then

adjust carburetor and set R.P.M. according to

Tecumseh’s recommendations.

Snow King

®

 engines should be run in outdoor

temperatures for engine adjustments.

EXHAUST PORT CLEANING.

 The exhaust ports

should be cleaned after each seventy-five (75) to one

hundred (100) hours of use.
Before cleaning the ports place the piston in the Bottom

Dead Center position. Then clean the ports using a

pointed 3/8'’ diameter wooden dowel or similar tool. Be

sure not to scratch the port area. Also remember to

remove all the loose carbon particles from the engine.

COMPRESSION

RELEASE HOLE

STORAGE:

NEVER STORE ENGINE WITH FUEL IN TANK

INDOORS OR IN ENCLOSED, POORLY

VENTILATED ENCLOSURES WHERE FUEL

FUMES MAY REACH AN OPEN FLAME, SPARK

OR PILOT LIGHT AS ON A FURNACE, WATER

HEATER, CLOTHES DRYER, ETC.

If engine is to be stored over 30 days, prepare for storage

as follows:
1. Remove all gasoline from fuel tank to prevent gum

deposits from forming in tank and other fuel system

components, causing possible malfunction of the

engine.

DRAIN FUEL INTO APPROVED CONTAINER

OUTDOORS, AWAY FROM OPEN FLAMES.

Run engine until fuel tank is empty and engine stops

due to lack of fuel.
Fuel stabilizer (such as STA-BIL) is an acceptable

alternative in minimizing the formation of fuel gum

deposits during storage. Add stabilizer to fuel in fuel

tank or storage container. Always follow mix ratio

found on stabilizer container. Run engine at least

10 minutes after adding stabilizer to allow it to reach

carburetor.
If gasohol has been used, complete preceding

instructions and then add a small amount, one pint

or less, of unleaded regular automotive gasoline

properly mixed with the specified lubricating oil and

run the engine until the fuel tank is empty and the

engine stops due to lack of fuel.

2. Pull starter handle slowly until resistance is felt due

to compression pressure, then stop. Release starter

tension slowly to prevent engine from reversing due

to compression pressure. This position will close

both the intake and exhaust ports to prevent

corrosion of the piston and the cylinder bore.

3. Clean unit by removing any dirt from exterior of the

engine and equipment.

TUNE-UP PROCEDURE.

 The following is a minor tune-

up procedure. Repair procedures for this engine and

it’s components are listed in this manual if the engine

does not perform to satisfaction after tune-up is

performed.

CAUTION:

 Remove spark plug wire before doing

any service work on engine.

1. Service or replace air cleaner as necessary.

NOTE:

 Snow King

®

 engines do not use an air filter

due to the clean operating environment and to

prevent filter freeze-up.

2. Remove blower housing, clean all dirt, grass or

debris from air intake screen, cylinder cooling fins,

and carburetor governor levers and linkage.

3. Remove carburetor, clean and install a carburetor

kit, make adjustment presets where needed. Presets

are found in the carburetor section of this manual.

www.mymowerparts.com

For  Discount Tecumseh Engine Parts Call 606-678-9623 or 606-561-4983

Summary of Contents for HSK840

Page 1: ...Cycle Engine and Transmission manuals booklets and wall charts are available through Tecumseh For complete listing write or call T E C H N I C I A N S H A N D B O O K TECUMSEH HSK HXL840 850 TVS TVXL8...

Page 2: ...FINAL ADJUSTMENTS 11 TROUBLESHOOTING CARBURETION SERIES I TABLE OF PROBLEMS AND CORRECTIONS 12 PISTON AND RINGS 840 850 MODELS 13 E G R TUBE SERVICE AND INSTALLATION TVS TVXL 840 ONLY PORT PLUG REINS...

Page 3: ...be used for proper fuel and oil mix ratio FUEL MIX CHART Mixture 50 1 U S S I METRIC Gas Oil To Be Added Petrol Oil To Be Added 1 Gal 2 1 2 oz 4 Liters 80 ml 2 Gal 5 oz 8 Liters 160 ml 5 Gal 13 oz 20...

Page 4: ...tank to prevent gum deposits from forming in tank and other fuel system components causing possible malfunction of the engine DRAIN FUEL INTO APPROVED CONTAINER OUTDOORS AWAY FROM OPEN FLAMES Run engi...

Page 5: ...his procedure it should be replaced with a new screen NOTE Polyurethane type filters will lose effectiveness if stored for extended periods of time due to oil migration out of the filter Re oil filter...

Page 6: ...spent gases out through the open exhaust ports TERMS Listed are common terms often referred to on 2 cycle engines EXHAUST or SCAVENGE PHASE The burned gases must be cleared out of the combustion cham...

Page 7: ...Series I carburetor Fixed speed models have no idle circuit with a fixed main jet Variable speed engines use a full circuit Series I which has an idle fuel circuit as shown above SERIES VI OPERATION T...

Page 8: ...N Do not exceed equipment manufacturers recommended RPM Excessive RPM will cause the carburetor fuel mixture to lean out and the engine may overheat and eventually fail At Idle or Low Load running the...

Page 9: ...tor All passages may be probed with soft tag wire and blown out with compressed air to open plugged or restricted passages REBUILDING THE CARBURETOR Place the inlet needle and spring clip onto the flo...

Page 10: ...is a left handed bowl nut POINTS TOWARD THE CHOKE END SCRIBE MARK AT THE 12 O CLOCK LOCATION FLOAT INLET NEEDLE AND SEAT ADJUSTING TAB FLOAT HINGE AND AXLE All Tecumseh carburetors with an adjustable...

Page 11: ...ired 4 Dirt or restriction in fuel system clean tank and fuel strainers and filter check for kinks or sharp bends 5 Check for stale fuel or water in fuel fill with fresh fuel oil mixture of correct ra...

Page 12: ...e point Drive the chisel into the welch plug push down on chisel and pry plug out of position NOTE Snow KIng engines have a primer tube on the carburetor Make sure this passage is open and replace the...

Page 13: ...e carburetor can now be adjusted Final Adjustments Start the engine and allow it to warm up to normal operating temperature 3 5 minutes Set the speed control to the HIGH or FAST position then turn the...

Page 14: ...3 14 15 18 19 Idle speed is excessive 8 9 13 14 15 18 19 Choke does not open fully 8 9 14 15 Engine starves for fuel at high speed leans out 1 3 4 5 6 10 11 15 16 17 18 20 Carburetor runs rich with ma...

Page 15: ...laced in either ring groove of the piston Some 840 850 models use a half keystone upper ring The ring groove in the piston and on the ring have a distinctive taper to them The ring must be placed in t...

Page 16: ...u have no air leaks Allow epoxy to cure for 24 hours before using engine Install the E G R tube in to the proper depth by using service tool number 670318 PORT PLUG REINSTALLATION The large transfer p...

Page 17: ...l not to bend or poke a hole in the screen 4 With the screen in place take a 1 4 roll pin punch place it on top of the screen and tap until the screen is seated securely in the hole 5 Reassemble the e...

Page 18: ...n the brake pad lever REASSEMBLY OF THE BRAKE SYSTEM 1 Position brake spring on brake pad lever with small extension of spring into notch on pad arm 2 Assemble the brake pad lever and spring assembly...

Page 19: ...Tighten both pivot screws and remove alignment punch CAUTION Secure the screws with red Loctite DO NOT over torque or the brake pad will be distorted Then a new pad and lever assembly will be require...

Page 20: ...oming loose This is the same screw that is used on the choke and throttle plates in the carburetor GOVERNOR SHAFT SEAL The governor shaft seal may be pressed in until it seats in the boss of the block...

Page 21: ...ADJUSTMENT INCREASE DECREASE The HXL840 850 Series with variable speed control have the following adjustments Idle speed is set at the carburetor crack screw High speed is set with the screw shown abo...

Page 22: ...with the new center pin 3 Check retainer pawl If it is worn bent or damaged in any manner replace upon reassembly Tap the new center pin in until it is within 1 8 of an inch of the top of the starter...

Page 23: ...he piston in the Bottom Dead Center position Then clean the ports using a pointed 3 8 diameter wooden dowel or similar tool Be sure not to scratch the port area Also remember to remove all the loose c...

Page 24: ...ing the flywheel nut On TVS TVXL Models before removing the flywheel the brake pad must be disengaged from the inside of the flywheel If this is not done damage could occur to the brake system To dise...

Page 25: ...may be necessary to tap lightly on the ring with a rawhide mallet to remove it On TVS TVXL840 models remove the 3 screws that hold the speed control to the block Remove governor linkage on HXL model...

Page 26: ...the intake elbow out of it s cavity Discard the rubber O rings Examine the reed valve for damage and wear If reed clearance is 020 or more replace the intake elbow BRAKE CONTROL LEVER CONTROL LINK BR...

Page 27: ...u don t drop any of the needle bearing needles follow these steps First rotate the piston towards the spark plug Next hold the rod against the crankshaft counter weight and pull the assembly out GOVER...

Page 28: ...65 when positioning the oil seal Reposition the ball bearing and oil seal on the flywheel end of the crankshaft TOWARD PTO END OF CRANKSHAFT GOVERNOR SLIDE RING GOVERNOR FLYWEIGHT BALLS BALL BEARING O...

Page 29: ...ston assembly into the cylinder Make sure to stagger the ring end gaps The tapered edge of the cylinder will compress the rings Use care not to damage the connecting rod GOVERNOR SLIDE RING GOVERNOR F...

Page 30: ...the rubber O rings on the intake elbow with the proper replacement parts NOTE TO PREVENT O RING DAMAGE ALWAYS LUBRICATE THEM WITH OIL ON ASSEMBLY Assemble the brake assembly as shown Only on TVS TVXL...

Page 31: ...er so it catches on the shroud Reposition the flywheel key starter cup washer and flywheel nut Hold the flywheel with the strap wrench 670305 and torque the flywheel nut to specifications Reattach the...

Page 32: ...gine was rebuilt use double the mixture of oil for the first gallon of fuel Install the correct spark plug and reconnect the high tension lead NOTE On Snow King models the fuel tank is supplied by the...

Page 33: ...NER CANISTER HEX NUT 14 20 1 6 2 2 STUD to AIR CLEANER ELBOW 36 60 4 0 6 7 AIR CLEANER ELBOW to CARBURETOR 20 30 2 2 3 4 AIR CLEANER WING NUT 10 20 1 1 2 2 AIR CLEANER PLASTIC to CARBURETOR 6 8 7 9 AI...

Page 34: ...45 1 64 mm 0655 1 66 mm 0655 1 66 mm 0655 1 66 mm TOP 0615 1 56 mm Half Half 0625 1 59 mm Keystone Keystone Ring Ring PISTON RING WIDTH BOTTOM 0615 1 56 mm 0615 1 56 mm 0615 1 56 mm 0625 1 59 mm 0625...

Page 35: ...TROUBLESHOOTING BOOKLET 693505A This booklet contains schematic drawings of Tecumseh direct current and alternating current systems and how to check them when problems occur This booklet is designed a...

Page 36: ...Tecumseh under the part number 510334 TORX DRIVERS Torx 8 670334 Torx 10 670333 Torx 15 670323 Torx 20 670324 Torx 25 670319 Torx 30 670320 TOOLS TOOL KIT 670195B Kit contains tools for 2 and 4 cycle...

Reviews: