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Tecomotive - tiyCWA - eser Maiual

Oiveriview

Contents

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tinyCA ciontroollero

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Fusecholdero

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Fuse(s)

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Conneitoroc8cpinc(iontroollero)

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Conneitoroc3/4cpinc(waterocpump)

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Conneitoroc2cpinc(temperoaturoecsensoro)

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TemperoaturoecsensorocM12x1.5

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Setcofcsiroewsc(iontroollerocmounting)c(seecnextcpage)

Introoduition

ThecPieroburogcCA 200cwascthecfrost
eleitrooniicwaterocpumpcforoclinecprooduition
introoduiedcbycBMAcinc2004.cTheycaroecnow
widelycavailablecincusedciarosc/cthe
aferomaroketcandchavecmanycadvantagescovero
ionventionalcmeihaniialcpumps.cSomecofcwhiihcaroecthecfroeedomcofc
installationcandcthecindependeniecofcenginecroevolutions.c lsocthecpumpsc
aroecveroycwellcbuiltcandcwithcitscbroushlessciannedcmotoroctheycaroecproaitiialc
maintenaniecfroee.
Thec“tinyCA ”ciontroollerocianciontroolcthosecandcallcotherocCA ctype
pumpscincthecapprooproiatecmannero.

Operoation

Ahencaitivatedctheciontroollerociscmeasuroingcthecioolantctemperoaturoecandc
thecroatecofciniroeasecwithcthecionneitedctemperoaturoecsensoro.cAithcthiscdatac
itcthencialiulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec
pumpcwheroecthecinteronalcpumpceleitrooniiscthencsetcitctocthecroightcspeed.
Thiscwaycyoucwillcalwayschavecthecroightcpumpcspeedcforocanyciiroiumstanies.

Featuroes

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Simplectocsetcupcwithconlyconecrootaroycswitih

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Choosecyourocfavoroitectarogetctemperoaturoe
froomc15°Cctoc100°Cc(59°Fctoc212°F)

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LEDcdisplaycshowsctheciuroroentcpumpcspeedcorocrooughcioolantc
temperoaturoe

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Compaitcandcroobustcanodizedcaluminumciase

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Relaycoutputcforocthecroadiatorocfanc(roeiommendctocuse)

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Delayedcshutdowncofcthecpumpcandcthecfancaferocignitioncturonedcof

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Manuallyciontroolcthecpumpcspeedc(e.g.cforocbleedingcoroctesting)

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LEDcwaroningcsystemcandcvaroiouscsafetycfeaturoes

Pagec1cofc22

Summary of Contents for tinyCWA

Page 1: ...roolcthosecandcallcotherocCA ctype pumpscincthecapprooproiatecmannero Operoation Ahencaitivatedctheciontroollerociscmeasuroingcthecioolantctemperoaturoecandc thecroatecofciniroeasecwithcthecionneitedctemperoaturoecsensoro cAithcthiscdatac itcthencialiulatescthecapprooproiatecwaterocfowcandcsendscacsignalctocthec pumpcwheroecthecinteronalcpumpceleitrooniiscthencsetcitctocthecroightcspeed Thiscwaycy...

Page 2: ...thero c Detailedcionneitioncdiagroamsciancbecfoundconctheclastcpages Evencthoughcthecpumpscaroeceleitrooniiallycroegulatedcyoucshouldcalwayscusec thecfusec cfusecholderocthatciomescwithctheckit Conneitoro cControolleroc 8cpin Iifo cIfcyoucdocnotcwantctocusecthe delayedcshutdowncfunitioncyoucian ionneitcthecroedcwiroec pinc2 ctocthe ignitioncswitih ctoo Atteitoi cThecroadiatorocfancroelaycoutput ia...

Page 3: ...ycbechelpfulctocmountcthe pumpcasclowcascpossible Atteitoi Pleaseconlycmountcthecpumpcwithcapprooproiatecroubberocdamperosc beiausechighcvibroationciancdamagecthecinteronalceleitrooniis Plaiingcthectemperoaturoecsensoro ThectemperoaturoecsensorociscacstandarodcBosihctypecNTCcusedcin manycEuroopeanclinecprooduitionciaros cIt scgotcacM12x1 5c throeadcandcaciopperocroingcforocprooperocsealing Atteito...

Page 4: ...oldcmeihaniialcpumpcforocthecnewcone Socitciscacgoodcideactocroemovecthecoldconeciompletelyctoclowerocthec meihaniialclossescincyourocioolingcsystem Sometimescitciscnotcsoceasyctocdocthatcbeiausecofcthecwaycthecbeltcdroivecwas designedconcyourocparotiiularocengine Incthisciasecyoucianchelpcyouroselfcbycsimplycroemovingcthecimpellerocofcyouroc oldcpumpcandcputngcitcbaikcincplaiectocusecitcascacsimp...

Page 5: ...omostat Proogroamclistc Standarod Pos Mode Taroget Temperoaturoe Desiroiption 0 Testcmode PumpcOfc cFancOf 1 Testcmode Pumpctocmin croev c cFancOf 2 Testcmode Pumpctoc50 c cFancOf 3 Testcmode Pumpctoc100 c cFancOn 4 Noromalcmode 75 Cc c167 F tc5 Ccoveroctarogetcthecroadiatoro fancwillciomecon Theciontroolledctemperoaturoe roangeciscpluscminusc5 Ccfroom theciuroroentctaroget temperoaturoe Theciontr...

Page 6: ...oegulatecthecpumpcspeedc ctemperoaturoec dynamiially This mode is mostly suitable for use with a mechaiical thermostat ThecPulsedcmode Theconlycthingcthatcdiferoscincthiscmodeciscthecwaycthecwarom upcphasecisc handled Ifcthecenginecisciold ctheciontroollerocwillcihangecthecspeedcofcthecpumpc betweencthecminimumcpumpcvaluecandcanotherocevenclowerocvaluecialledc Pulsecspeed cincactimedciyile Seecthe...

Page 7: ...ateroycionneitioncfroomctheciontroollero c e g cby pullingctheciontroolleroscplug 2 Turoncthecrootaroycswitihctocthecfrostcdigitcofctheciodec 0 3 Reionneitcthecmaincbateroycionneitionctoctheciontroollero a ThecLEDcincthecmiddleclightscup 4 Turoncthecrootaroycswitihctocthecseiondcdigitcofctheciodec 4 a Youcgotcac10cseiondctimecwindowctocdocso b ferocthosec10cseiondscanotherocLEDcwillclightcup 5 Tur...

Page 8: ...roctogetherocheroe c Incancaroeacimporotantcforocengineciooling Low Temperature cHeroecyouchavecthecihoiiecbetweencsomectestc modescandcthecnoromalcmode Youciancseleitctarogetctemperoaturoescfroomc15 Cctoc70 C 59 Fctoc158 F cinctwelvecstepsceaih Thiscmodeciscinteroestingcforocinteroioolingcorocanythingcelsecthatcneedsc tocbeckeptcatcloweroctemperoaturoes Maiual Modec cTheroeciscnoctemperoaturoecio...

Page 9: ...169 F 5 Noromalcmode 79 Cc c174 F 6 Noromalcmode 82 Cc c180 F 7 Noromalcmode 85 Cc c185 F 8 Noromalcmode 88 Cc c190 F 9 Noromalcmode 91 Cc c196 F Pulsedcmode 76 Cc c169 F B Pulsedcmode 79 Cc c174 F C Pulsedcmode 82 Cc c180 F D Pulsedcmode 85 Cc c185 F E Pulsedcmode 88 Cc c190 F F Pulsedcmode 91 Cc c196 F cccc Low Temperaturec c 0 c c 4 c c 2 c c 0 c c 2 Pos Mode Tariet temperature Fuictois 0 Testc...

Page 10: ...etngctoc15 cthec5cdigitciodecis c 0 c c 4 c c 2 c c 1 c c 3 0421cforocthiscmenucandc3cforocthe newcsetng Virotualcsmallerocpumpc c c cCode 2 c cc c c siniecSept c2017 Incsomeciasescitciscpossiblecthatcthecpumpciscaituallyctocfastcforocacierotainc ioolingcsystem cThiscianchavecnegativecefeitsconcthectemperoaturoecandc somecparotscofcthecsystem Ifcthatcisctheciasecyouciancslowcdowncthecpumpcwithcthi...

Page 11: ...hecioolantctemperoaturoe oniecagain cIfcitciscstillcinctheciontroolledcroangecthecdelayedcshutdowncmodecwillckiikc in Thiscmodeciscdividedcintoctwocstepscofconecminuteceaih Incthecfrostcminutecthecpumpcwillcgoctocitscfullcspeedcandcthe roadiatorocfancwillciomecon Incthecseiondcstepcthecpumpcspeedciscroeduied tocaboutc50 candcthecroadiatorocfanciscturonedcofcagain ferocthatcorocifcthecioolantctempe...

Page 12: ...ecBoostcfeaturoe thec5cdigitciodecis c 0 c c 4 c c 2 c c 9 c c 0 0429cforocthiscmenucandc0cforocthecnewcsetng Thecfaitoroycsetngcheroecisc On Fancaitivationcthroesholdc c c cCode A c c siniec2017 Incsomeciasescthecstandarodcaitivationcofcthecfancoutputcatc5cdegroeescCc abovectarogetctemperoaturoecianciausecprooblems Incthatciasecitciscpossiblectocsetcitctoconecofcthecfollowingcvalues PossiblecSetn...

Page 13: ...ecnew setng PulsedcmodecOfimec c c cCode D c c ThecPulsedcmodeciscexplainedconcpagec6cofcthiscmanual Thec Ofime cdesiroibeschowclongctheciontroollerocwillcholdcthec Pulsecspeed c incthecPulsedcmodecwarom upciyile Thecfaitoroycsetngcheroeciscaboutc30cseiondsctociiroiulatecthecioolantcjustc enoughcforocacquiikcbutcsafecwarom up Ifcthiscsetngcdoesn tcworokcforocyou cyouciancofciourosecihangecit Possi...

Page 14: ...u re doiig We caiiot be held liable for aiy damaies on your car eniine or whatsoever Resetctocfaitoroycsetngsc c c cCode F c c Youciancalwayscroesetcthecwholeciontroolleroctocitscfaitoroycsetngs Incstepc7cofcthecsetupcprooieduroe cjustcihoosecthec 1 cforocthis Theciontroollerocwillcthencoverowroitecallcthecproeviouscsetngscwithctheconescinc thectablecbelow Socthec5cdigitciodecforocthiscis 0 c c 4 ...

Page 15: ...nk Temperature seisor error ancLEDcpateroncblinks Thisceroroorocshowscifcnocsensorociscfoundcorocthecsensorochascacshorotciiroiuit Thecpumpscspeedciscuppedctoc100 candcthec fanciscturonedconcwithcthisceroroorociode Thiscisctocproeventcanycenginecdamagecduectoc overoheating SpeiifiationscControollero Name Teiomotivec tinyCA Dimensions aboutc44x44x12mmc withoutcionneitoro aboutc44x44x24mmc withcionn...

Page 16: ...rotcnumberos Pieroburog c 7 01360 15 0c c7 06033 15 0c 7 06033 31 0c c7 06033 32 0c c c c BMA c 11c51c7c566c335c c c c udi 8K0965567Bc c8K0965569c c c c CA 100 Name Pieroburogc CA 100 Dimensions aboutc100x100x123mm Operoatingcvoltage 8ctoc16cVolt Curoroentcionsumption 13 5 cmax aboutc0 2m cincstandbycmode Nominalcdif cproessuroe 0 85cbaro Flowcroate 30cl minc c0 85cbaroc c40cl minc c0 65cbaro Temp...

Page 17: ...BMA c 11c51c7c586c925c c11c51c7c563c183 11c51c7c546c994c c11c51c7c521c584 11c51c7c545c201c c11c51c7c586c924 11c51c7c586c929c c11c51c7c583c836 11c51c7c586c928c c c c CA 400 Name Pieroburogc CA 200 Dimensions aboutc100x125x175mm Operoatingcvoltage 8ctoc16cVolt Curoroentcionsumption 36 cmax aboutc0 2m cincstandbycmode Speed 20ctoc6000cropm Nominalcdif cProessuroe 0 85cbaro Flowcroate 150cl minc c0 85...

Page 18: ... cwhilec droillingcholes Don tclayciablescorocionneitoroscincaroeascwhiihcaroecexposedctocsproaycwatero Don tcmountcthecwiroesc csensorocincaroeascwhiihcaroecexposedctocmovingcoroc rootatingcparots Operoation nycmodifiationsconcyourociarociouldcbecagainstctheclaw Itciscyourocroesponsibilityctocgetcallcthecneiessaroycinforomationcandcperomissionsc tocdroivectheciaroclegally Ifcyoucdroivecyourociaro...

Page 19: ...Coiiectoi Diairams Pagec19cofc22 ...

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