TECNOMOTOR TPM-02 Operating Instructions Manual Download Page 28

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Summary of Contents for TPM-02

Page 1: ...How to use the TPM 02 CONTROL DIAGNOSIS AND CODING TOOL FOR TPMS SYSTEMS Operating Instructions ENGLISH ...

Page 2: ... in full or in part without the express written consent of TECNOMOTOR S p A TECNOMOTOR S p A reserves the right to revise or make changes to this publication without prior notice Copyright information All other product and firm names within this manual may be trademarks of other entities ...

Page 3: ...Sensor Replacement 16 13 6 Car Test 17 14 Test database 18 14 1 Vehicle Data Log 19 14 2 Sensors Data Log 19 14 3 Upload to PC 19 15 Vehicle remote control test 19 16 Sensor installation removal procedure 20 16 1 Maintenance equipment required for TPMS equipped tires 20 16 2 Sensor replacement 21 16 3 Servicing the sensor with the tire installed 22 17 Tire removal 23 17 1 Breaking the bead 23 17 2...

Page 4: ... sensor operation before servicing the tires when vehicle is brought in for service or repair Establishing proper operation of the TPMS system when the customer picks up the vehicle Determining why the Tire Pressure TPMS light turns on Ensuring that sensor provides accurate pressure and temperature readings Measuring the pressure of wireless tires with no need to unscrew valve cap and connect a co...

Page 5: ...nt it is mandatory to use the power supply unit supplied by Tecnomotor S p A Item No 1800155 Tecnomotor shall not be liable for damage to equipment in the event other power supply units are used This appliance has been designed and tested to ensure safe operation The user is required to observe the information and warnings provided in this manual to ensure safe operation and preserve the safety fe...

Page 6: ... problems Please read these instructions carefully before operating the equipment Collect this manual and all literature supplied with the equipment in a file folder and keep it with the machine where operators can easily access it Make sure installation has been performed in compliance with all applicable regulations and standards Read this manual carefully and learn how to use the equipment prop...

Page 7: ...al it is possible to connect the tool to the ECU of the vehicle in order to carry out the following procedures Flashing the ECU when the sensor is replaced Flashing the ECU when rotating the tires Adjust when possible the alarm threshold set the winter tires etc Read and delete the malfunctions The optional kit includes a SD card and intelligent OBD cable 5 Maintenance and care Please follow these...

Page 8: ... be recharged using power supply In the event the equipment should run fully flat it will take about 3 hours to fully recharge it 8 Settings Step Screen page Description 1 Select option SETUP from the main menu page 2 Selecting LANGUAGE user can choose from French Italian English Portuguese Spanish and German 3 Selecting MEASURMENT UNIT user can select it for different parameters Pressure bar psi ...

Page 9: ...ransmit their signals every 20 30 seconds approximately In the event of a significant pressure variation transmission interval is shortened to 8 10 seconds When the vehicle is at standstill transmission interval may vary between 10 and 40 minutes depending on the type of sensor installed 10 TPMS indicator lights Outlined below are the most significant TPMS indicator lights Depending on the type of...

Page 10: ...alve body or not as shown in the table below Design 1 The valve shown in the figure is made up two elements pressure sensor valve body Valve body is made up of four elements retaining screw valve nut and valve cap Design 2 The valve shown in the figure is a single component that incorporates both pressure sensor and tire valve This valve design also features a grommet O ring to keep air from escap...

Page 11: ...igned with valve body as shown in the figure below Anyway the equipment must be placed over the tire and tilted towards valve body Correct position This set up ensures the ideal condition for low frequency data transmission to the sensor installed inside the tire Other set ups like that shown in the next figure could lead to noise between equipment and valve This prevents communication between the...

Page 12: ... selection or acknowledge display messages 4 Esc button to go back to previous menu or cancel an operation in progress 13 2 Sensor Test When you select this function the tester will attempt to actuate the sensor and configure the receivers to verify correct valve data transmission Step Screen page Description 1 Select option TPM CHECK from the main menu page 2 Select vehicle make 3 Select vehicle ...

Page 13: ... Step 7 In some cases the sensor will transmit data if it senses a pressure variation of a least 0 2 bar in the tire When the tester shows a message reading Deflate tire it means that you need to induce a pressure variation in order to enable valve data transmission Step 7 If the tester receives data in the wrong format but signal is the correct frequency message f 433MHz Sensor not recognized is ...

Page 14: ...t sensor battery is in good working order 13 3 Tightening Torques This function provides an overview of sensor and wheel tightening torques overtightening may cause irreparable damage sensor and wheel rim Step Screen page Description 1 Select option Select vehicle from the main menu page 2 Select vehicle make 3 Select vehicle model 4 Select vehicle s year of manufacture 5 Select Technical Data 6 T...

Page 15: ...al 13 4 Part Number Step Screen page Description 1 Select option Select vehicle from the main menu page 2 Select vehicle make 3 Select vehicle model 4 Select vehicle s year of manufacture 5 Select Technical Data 6 Select 4 times More info press The tester displays the part number of the appropriate valve for the selected vehicle OEM part numbers are displayed ...

Page 16: ...lect vehicle s year of manufacture 5 Select Technical Data 6 Select More info press 7 This calls up a menu with the following options TYRE ROTATION provides information on what tool or technique should be used when rotating sensors 8 SENSOR REPLACEMENT provides information on what tool or technique should be used when rotating sensors Step 6 and 7 Possible indications are ...

Page 17: ... vehicle manual 13 6 Car Test To promote transparent customer relationships this function may be used to establish correct operation of tire sensors when your customer brings in the vehicle for service or picks it up Step Screen page Description 1 Select option TPM CHECK from the main menu page 2 Select vehicle make 3 Select vehicle model 4 Select vehicle s year of manufacture 5 Select Car Check 6...

Page 18: ... through 8 are repeated to test the other vehicle wheels 18 The tester displays a screen page with ID 19 Is possible to see also the pressures collected selecting Once the tester is finish is possible to save it into the test database selecting The latter case is likely due to an oversight during the test procedure Two valves with the same ID installed on the same vehicle are a rare occurrence 14 ...

Page 19: ...operly and are still in the same positions as when the vehicle was brought in This way you can establish that any TPMS malfunction has nothing to do with tire repair 14 2 Sensors Data Log This function lets you view Sensor Test results 14 3 Upload to PC This function lets you upload all data stored in the tester to your PC via the USB port 15 Vehicle remote control test The purpose of this functio...

Page 20: ...anger be equipped with plastic pressure rollers so as to ensure correct pressure during installation without damage to wheel rim sensor and tire bead Shown in the picture is a tire changer suitable for TPMS equipped wheels For auxiliary supported run flat tires PAX System or Support Ring equipped with TPM sensors you will have to use tire removal installation equipment approved by the tire manufac...

Page 21: ...ghten yet The nuts have a small plastic grommet inside that must be sheared upon final tightening When the nut becomes hard to turn stop 3 Install sensor onto valve body and secure it with the retaining screw These sensors can be installed at varying angles to accommodate different rim configurations Before final tightening look up the sensor manufacturer s instructions to make sure that torque is...

Page 22: ...ribed in paragraph 12 3 Tightening torques Manufacturer OEM part numbers for sensors may be viewed on tester display using the function described in paragraph 12 Part Number Check sensor for proper operation before refitting the wheel to avoid removing the wheel again in the event the sensor needs to be replaced 16 3 Servicing the sensor with the tire installed The instructions outlined above requ...

Page 23: ... break the bead loose from the wheel with this kind of equipment position the wheel so the sensor is at 6 o clock before beginning If the bead does not break loose at the first attempt remember to insert the bead breaker blade away from sensor body throughout the procedure If you are using a bead breaker with rollers make sure the roller will not push the bead into the wheel well or the bead might...

Page 24: ...loy wheel lubricate the bead and position the head so that the sensor is just behind or under the head Break the bead using the plastic guarded lever and place bead over head chisel Slowly turn the wheel clockwise keeping distance between bead and sensor steady 17 3 Breaking the lower bead To break the lower bead place the head just before the sensor Pry the tire bead up and over the head chisel b...

Page 25: ...he lower bead Place the wheel rim on the tire changer position it with the sensor at 9 o clock and lock the rim Position the tire on the rim and move the head to its working position Place the bead over the rear end of the head and pry the tire into the wheel well The sensor should be safely positioned halfway between the seating area on the head and the wheel rim Slowly rotate the wheel until sea...

Page 26: ...eel to avoid removing the wheel again in the event the sensor needs to be replaced When you have installed all four wheels check that sensors are in the correct positions using the Location Test function see paragraph 12 5 of this manual 18 Hardware and software requirements for update data upload PC Processor Pentium II Hard Disk 2 GB 500MB necessary Operating system Windows 98SE or higher 128 MB...

Page 27: ...creen instructions When finished return the tester to its original condition and close the battery holder In order to update the tester you will need a PC with the software supplied on the CD ROM installed Internet access and a password Obtain the password from your supplier The password is associated with the serial number of your tester and the database release you want enabled If after updating...

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