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Technogym Glidex 600 XTPRO, Service Maintenance Manual

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Technogym Glidex 600 XTPRO Service Maintenance Manual Download Page 10

 

GLIDEX 600 XTPRO: Service & Maintenance Manual - rev. 1.1

 

 

Page 1.2 

1.3.   GENERAL RULES FOR REPAIR PROCEDURES 

1.  Always mark any parts or positions which may be confused with each other at the time of 

reassembly. 

 
2.  Use original Technogym spare parts and lubricants of the recommended brands. 
 
3.  Use special tools where specified. 
 
4.  Consult the Technical Newsletters, which may contain more up-to-date information on 

adjustments and maintenance than those contained in this manual. 

 
5.  Before starting the repair procedure, make sure that the recommended tools are available and in 

good condition. 

 
6.  For the procedures described in this manual, use only the specified tools. 
 

  OBSERVE: The tool sizes quoted in this manual are expressed in mm. 

 
 

Summary of Contents for Glidex 600 XTPRO

Page 1: ...SERVICE MAINTENANCE MANUAL REV 1 1...

Page 2: ......

Page 3: ...HE MACHINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held resp...

Page 4: ......

Page 5: ...d 3 2 3 1 5 Power supply 3 3 3 1 6 Alternator interface board 3 3 3 1 7 Alternator 3 3 3 1 8 Power resistor 3 3 3 2 ALTERNATOR CONTROL 3 4 3 2 1 Mechanics 3 4 3 2 2 Control 3 4 3 2 3 The control signa...

Page 6: ...ERNATOR BRUSHES 8 3 9 CONFIGURING THE MACHINE 9 1 9 1 USER SETTING PARAMETERS 9 1 9 1 1 Language used 9 1 9 1 2 Measurement system 9 1 9 1 3 Maximum time 9 2 9 1 4 Activating the and keys 9 2 9 1 5 Di...

Page 7: ...hand sensor receiver 10 4 10 3 10 Checking the resistance setting 10 4 10 3 11 Checking the noise of the brushes 10 4 11 APPENDIX 11 1 11 1 TECHNICAL NOTES ON CARDIO RECEIVERS 11 1 11 1 1 Type of ASI...

Page 8: ...GLIDEX 600 XTPRO Service Maintenance Manual rev 1 1 Page iv Page intentionally left blank...

Page 9: ...N non observance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following...

Page 10: ...he recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this...

Page 11: ...requency 50 60 Hz Consumption 160 Watt 1 71 0 86 A Fuses 5x20 3 A fast blow 2 3 AMBIENT SPECIFICATIONS Operating From 5 to 35 C Temperature Storage From 20 to 55 C Operating From 30 to 80 non condensi...

Page 12: ...GLIDEX 600 XTPRO Service Maintenance Manual rev 1 1 Page 2 2 2 5 WIRING DIAGRAM WITH NON CODED RECEIVER...

Page 13: ...connector connection CN1 Male panel connector DB9 to TGS reader CN2 Panel RJ45 to Cardio Theater CN3 Female panel connector DB9 to external device not used CN4 Flat 10 pin to CPU board Power supply Na...

Page 14: ...on frame Alternator interface board Patch cable CN11 Signal Color Alternator interface board CN1 1 12 Vdc Red 1 2 5 Vdc Orange 2 3 Ground Black 3 4 12 Vdc Blue 13 5 Alternator RPM X 6 White 5 6 Alter...

Page 15: ...ck Yellow eyelet 4 4 Excitation Orange Red Faston RT 6 L 6 Low voltage power supply cable Power supply Alternator interface board Power supply CN2 FG Signal Color Alternator interface board CN3 2 5 Vd...

Page 16: ...rface board CPU board CN7 Signal Color HS interface board HD4 1 Pulse per beat Blue 3 2 Ground Black 1 4 5 Vdc Red 2 GX HS1UL Sensors cable HS interface board Sensors HS interface board HD2 Signal Col...

Page 17: ...ntenance Manual rev 1 1 Page 2 7 2 6 WIRING DIAGRAM WITH CODED RECEIVER The only difference compared to the model with non coded receiver is the NSC XT cable between the CPU board and the coded receiv...

Page 18: ...0 XTPRO Service Maintenance Manual rev 1 1 Page 2 8 NSC XT Non coded heart rate meter cable CPU board Cardio receiver CPU board CN4 Signal Color Receiver 1 5 Vdc Red 2 2 Pulse per beat Blue 1 6 Ground...

Page 19: ...ntenance Manual rev 1 1 Page 3 1 3 PRINCIPLES OF OPERATION 3 1 BLOCK DIAGRAM The block diagram of the machine is shown in the figure below 3 1 1 DISPLAY It consists of various components that will be...

Page 20: ...or the HS interface board user s heart rate and from the alternator interface board for displaying workload data Watt and SPM It controls the difficulty level selected with the keys or according to th...

Page 21: ...it into a DC excitation voltage for the alternator Receives the RPM signal from the alternator which it filters and sends to the display for calculating the speed 3 1 7 ALTERNATOR Is put into rotatio...

Page 22: ...equency Modulation signal The alternator interface board converts the PFM signal into an analogue signal which serves as the excitation signal for the alternator The higher the level of the alternator...

Page 23: ...e This signal enters the alternator interface board pin 6 3 of connector CN1 and is converted in analog signal and sent to the alternator pin 4 5 of connector CN2 on the alternator interface board to...

Page 24: ...CN2 and is a square wave which varies from 1 Vdc to a maximum value dependent on the training speed as illustrated in the figure below The signal is cleaned and level converted before being sent from...

Page 25: ...cable Control panel Retrofit Control panel DB9 male Signal Color Retrofit 1 12 Vdc Yellow 8 5 Ground Green 6 3 Rx Brown 2 2 Tx White 1 For all further information including troubleshooting refer to th...

Page 26: ...GLIDEX 600 XTPRO Service Maintenance Manual rev 1 1 Page 4 2 Page intentionally left blank...

Page 27: ...d in cascade with other machines It is recommended to connect only machines of the same type in cascade up to a maximum of 5 machines In this case make sure that the wall output has a power rating of...

Page 28: ...ghts all the LEDs At the end of the power on test the machine enters standby mode awaiting a keyboard command To check the correct operation of the machine start exercising check that the SPM value di...

Page 29: ...sponse This type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore afte...

Page 30: ...output supply the correct voltage Is the mains lead OK VAre the fuses OK Connect machine to a suitable electrical output Replace the mains lead Replace the blown fuses Replace the input socket on off...

Page 31: ...ce the filter Replace cable connecting the filter to the power supply Replace the power supply YES NO YES NO YES 3 4 5 Is the mains voltage present at the filter input 2 Replace cable connecting the i...

Page 32: ...s which are described in detail below 1 Place the tester probes between terminals L1 and N1 of the input socket on off switch block The measured voltage should be approximately 220 VAC or 110 VAC depe...

Page 33: ...Service Maintenance Manual rev 1 1 Page 6 5 7 As for step 5 but on connector CN1 of the alternator interface board 8 As for step 5 but on panel connector 9 As for step 5 but on connector CN1 of the d...

Page 34: ...e alternator excitation circuit ok Execute the procedure The resistance is incorrect YES Is the alternator overheated NO Allow it to cool down and then try again The thermal cutout is probably tripped...

Page 35: ...e alternator excitation voltage correct Is the excitation voltage output by the alternator interface board correct Is the power resistor value correct Replace the power resistor Check and or replace c...

Page 36: ...ve cables on the alternator Select the Quick Start function on the display and start exercising on the machine When the level of difficulty is varied maintaining the speed indicated in Table 6 3 1 the...

Page 37: ...probes by short circuiting them with each other 2 Measure the resistance of the power resistor 3 The true resistance value is obtained by subtracting the short circuit resistance of the probes from th...

Page 38: ...ted to the alternator Is the SPM signal output correctly by the alternator Is the SPM signal on connector CN2 of the alternator interface board correct Is the SPM signal on connector CN1 of the altern...

Page 39: ...ail below 1 Check whether the black and violet wires which connect the alternator to pins 1 and 5 of CN2 on the alternator interface board are correctly connected 2 Place the probes of an oscilloscope...

Page 40: ...e step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes between pins 1 and 3...

Page 41: ...HD4 of the HS interface board Replace the HS interface board 2 YES NO THERE IS NO HEART RATE SIGNAL Follow the procedure step by step to correctly diagnose the problem Take particular care with the ch...

Page 42: ...ance between machines OK Is the receiver positioned correctly and are the connecting cables correctly routed Are there sources of electromagnetic noise near the receiver Move the machines to the minim...

Page 43: ...in detail below 1 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the schematic below The circuit lights the LED for every heart beat and or...

Page 44: ...GLIDEX 600 XTPRO Service Maintenance Manual rev 1 1 Page 6 16 Page intentionally left blank...

Page 45: ...ine and unplug the mains lead from the wall output 2 Unscrew the 2 screws a using a large Phillips screwdriver 3 Remove the tidy rack Figure 7 1 2 4 Unscrew the 4 screws b using a large Phillips screw...

Page 46: ...ce Manual rev 1 1 Page 7 2 Figure 7 1 3 5 Open the DISPLAY taking care to the RJ45 RS232 board c To remove the DISPLAY 1 Disconnect connectors d 2 Remove the DISPLAY To reassemble the DISPLAY carry ou...

Page 47: ...using an integrated circuit extractor tool Figure 7 2 2 To reassemble the EPROM 1 Make sure that reference index b on the EPROM coincides with reference notch c on the socket 2 Be careful to center t...

Page 48: ...described in paragraph 7 1 Disassembling the display With the display placed on a work bench 1 Disconnect the connectors a 2 Remove the 5 screws b using a small Phillips screwdriver 3 Remove the CPU...

Page 49: ...assemble the new KEYBOARD with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working towards the right without...

Page 50: ...1 Disassembling the display With the display on a work bench 1 Unscrew the 2 screws a using a small Phillips screwdriver 2 Open the cover Figure 7 5 2 3 Disconnect connector b 4 Remove the RECEIVER T...

Page 51: ...er guard a Figure 7 6 2 On each side 3 Back off the 4 screws b using a 6 mm hex T wrench Support the lever before backing off the last screw 4 Remove the lever To reassemble the LEVERS carry out the a...

Page 52: ...IGHT GUARD Figure 7 7 1 1 Turn off the machine and unplug the mains lead from the wall output 2 Unscrew the 6 screws a which secure the UPRIGHT GUARD using a large Phillips screwdriver 3 Remove the UP...

Page 53: ...using a large Phillips screwdriver 2 If present back off the screw inside the guard situated in the upper part between the levers It can be accessed from the outside using a large Phillips screwdriver...

Page 54: ...HANDLEBAR Figure 7 9 1 Carry out the procedure described in paragraph 7 7 Disassembling the upright guard 1 Disconnect the 2 connectors a 2 Unscrew the 4 screws b using an 8 mm hex T wrench 3 Remove t...

Page 55: ...nectors CN1 and CN2 2 Disconnect the grounding fast on 3 Unscrew the 4 screws fixing it to the support plate using a 7 mm socket wrench 4 Remove the circuit board To disassemble the ALTERNATOR INTERFA...

Page 56: ...bed in paragraph 7 7 Disassembling the upright guard 1 Disconnect connectors a and b 2 Back off the 2 screws c using a medium Phillips screwdriver 3 Remove the HS INTERFACE BOARD and its support 4 To...

Page 57: ...ointed tool such as a screwdriver to leverage inside the SENSOR slot a 3 Lift the upper SENSOR The sensors are attached to the handlebar with adhesive tape Figure 7 12 2 4 Back off the 2 screws b usin...

Page 58: ...ng a 4 mm hex T wrench 4 Move the ALTERNATOR so as to pull out belt c 5 Back off the lock nut d of the alternator pivot e using a 19 mm wrench 6 Unscrew the alternator pivot e using an 8 mm hex wrench...

Page 59: ...the dowel b with a 4 mm hex T wrench 3 Move the alternator toward the flywheel in order to pull the BELT c out of the alternator pulley Figure 7 14 2 4 Remove the BELT from flywheel d 5 Pull the BELT...

Page 60: ...before backing off the last screw 4 Return the machine to the upright position Figure 7 15 2 5 Align the pedals as shown in the figure 6 Pull up on the REAR COVER which snaps onto the frame When remo...

Page 61: ...wrench Figure 7 16 2 2 Back off the screw b using a 17 mm wrench 3 Remove the lever clutch group by pulling it outward Figure 7 16 3 4 Back off the screw c using a 6 mm hex T wrench 5 Remove the footb...

Page 62: ...g a 5 mm hex T wrench 2 Remove the PEDAL Figure 7 17 2 On each side of the PEDAL 3 Back off the screw b using a 3 mm hex T wrench 4 Back off the screw c using a 6 mm hex T wrench 5 Remove the rubber g...

Page 63: ...raph 7 15 Disassembling the rear cover On each side 1 Unscrew the 3 screws a fixing the PEDAL WHEEL TRACK to the frame using a 5 mm hex wrench 2 Raise the pedal upward 3 Remove the PEDAL WHEEL TRACK W...

Page 64: ...THE PEDAL WHEELS Figure 7 19 1 Carry out the procedure described in paragraph 7 15 Disassembling the rear cover For each PEDAL WHEEL 1 Unscrew the screw a using a 24 mm pin wrench 2 Remove the PEDAL...

Page 65: ...the RIGHT FLYWHEEL Figure 7 20 2 To disassemble the LEFT FLYWHEEL 3 Back off the nut b using a 17 mm wrench 4 Back off dowel c using a 4 mm hex T wrench 5 Move the alternator toward the pulley to rem...

Page 66: ...S Figure 7 21 1 Carry out the procedure described in paragraph 7 8 Disassembling the frame guards 1 Disassemble the alternator cable a 2 Unscrew the BRUSH group clamping screw b using a large Phillips...

Page 67: ...g dowel c of alternator pivot b using a 4 mm hex T wrench 3 Placing a straight reference rod d against pulley e check that the reference rod d is parallel with belt f 4 Adjust alternator pivot b screw...

Page 68: ...mm wrench 2 Back off the dowel b of alternator pivot c 3 Back off the lock nut d of the alternator pivot e using a 19 mm wrench 4 Rotate the alternator on its pivot in such a way that at point A the b...

Page 69: ...brushes 1 Inspect the 2 brushes for wear referring to the figures at left and the descriptions below The brush shown in A is correctly worn The brush shown in B is irregularly worn and may result in...

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Page 71: ...display are automatically shown in the chosen language To change the current setting when the language actually in use will scroll on the LED matrix press the proper numeric key from 1 to 6 to choose...

Page 72: ...sessions in CPR mode To change the current setting when the setting is actually in use will scroll on the LED matrix KEYS CPR xxx press the proper numeric key 1 or 2 to choose the desired setting as...

Page 73: ...display is showing the current priority value press the number keys from 1 to 2 to set the desired priority as shown in the following table KEY PRIORITY 1 CHEST BAND PRIORITY 2 HEART SENSOR PRIORITY...

Page 74: ...ng the current configuration press the number keys from 1 to 2 to enable or disable the scrolling function as shown in the table below KEY DISPLAY MODE 1 OFF DISABLED 2 ON ENABLED then press ENTER to...

Page 75: ...ssword and press ENTER to confirm At this point the LED matrix will show the values you can change 9 4 1 HOURS ON To change this value when the value actually in memory will scroll on the LED matrix H...

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Page 77: ...1 EXTERNAL CLEANING OPERATIONS These operations can be carried out by the owner of the machine and do not require any special skills The external cleaning operations are involve simple cleaning for th...

Page 78: ...For internal cleaning of the machine proceed as follows 10 2 1 SETTING UP THE OPERATION 1 Turn off the machine by placing the switch in the 0 position OFF 2 Unplug the mains lead from the wall outlet...

Page 79: ...guards 10 3 2 CHECKING THE WORKING CONDITIONS 1 Check that the machine is connected directly to the wall outlet without any extension cords and that the outlet is correctly earthed 2 If the machine is...

Page 80: ...hine does not receive any signal 2 Using a heart rate frequency simulator check that the machine detects the variations in the heart rate 3 If the machine is equipped with a coded receiver PCD technol...

Page 81: ...ceiver shown in the figure below which consists of Figure 11 1 1 an antenna a designated the coil which receives the signal from the transmitter strap worn by the user an integrated circuit b designat...

Page 82: ...which may be useful for improving the reception of the cardio signal 11 1 1 TYPE OF ASIC The cardio receivers can be equipped with 3 different types of ASIC models identifiable by the code marked on...

Page 83: ...is way it is possible to determine whether there is electromagnetic noise and identify its source The only effective solution in the presence of electromagnetic interference is to reduce the power of...

Page 84: ...t to the parallel combination of the added resistor and the existing 15 KOhm resistor 11 1 4 MECHANICAL VIBRATIONS Mechanical vibrations may cause slight shifting of the coil giving rise to transient...

Page 85: ...ures from the above specifications may considerably impair the accuracy of reception The optimal configuration is therefore that shown in the figure below Figure 11 1 3 11 1 6 ROUTING OF CABLES Partic...

Page 86: ...ines into a given floor space area This technology is an evolution of the Polar Coded technology with which it is fully compatible The PCD system differs from Polar s standard coded technology because...

Page 87: ...achine receives the user s heart rate signal but does not operate in coded mode Synchronization time 10 15 seconds maximum If the machines are installed extremely close together there may be interfere...

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Page 89: ......

Page 90: ...0SM00077 ING TECHNOGYM INDUSTRIE S r l Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 56047 Fax 39 0547 650150 e mail service technogym com...

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