Technische Alternative UVR1611K-N-D Operation,Programming And Installation Instructions Download Page 1

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UVR1611K-N-D, UVR1611S-N-D

Triac version A4.05 EN

Freely programmable universal

controller

Operation
Programming
Installation instructions

Summary of Contents for UVR1611K-N-D

Page 1: ...UVR1611K N D UVR1611S N D Triac version A4 05 EN Freely programmable universal controller Operation Programming Installation instructions en ...

Page 2: ......

Page 3: ...us 34 MENU Messages 35 MENU Network 37 Output variable 38 Input variable 39 Timeouts 39 Data logging 40 Network nodes 42 MENU Data administration 43 Internal Data administration 43 Data exchange with the PC and or Bootloader 44 Installation instructions 46 Sensor installation 46 Sensor lines 47 Installing the device 48 Dimensioned drawings 50 CAN BUS network 53 Guidelines for the topology of a CAN...

Page 4: ...ored Safe operation is no longer possible if the controller or connected equipment exhibits visual dam age no longer functions or has been stored for lengthy periods in unsuitable conditions If this is the case disable the controller and equipment and secure against unintentional use Maintenance If treated and used correctly the device will not require any maintenance Use a cloth moistened with mi...

Page 5: ...ter A2 6 7 Speed adjustable outputs for pumps max 1A A3 Relay output closer for undefined consumers A4 Relay output with opener and closer for undefined consumers preferably for valves without retracting spring A4 combined with A3 is also suitable for mixer motors A5 Relay output potential free with opener and closer for burner demand with the legally prescribed distance to the supply voltage A8 A...

Page 6: ... is the operative range Within this range the programming parameterizing and indicating takes place The lowest line exclusively serves to mark the two keys below in order to be able to assign different functions to it Keys The control unit has two keys below the display They are constantly assigned with the required func tions via the display x10 The changeable value changes for 10 steps each per ...

Page 7: ... The software operating system of the control unit e g version A3 28EN with indicator of the user language C M I Control and monitoring interface web server for data transfer between CAN bus network and LAN network Bootloader Accessory equipment for data transfer between control unit and PC no longer availa ble Boot sector Protected storage area in the processor containing a basic menu for auto pr...

Page 8: ...e software The latest software higher number is available for download under http www ta co at It can be transferred to the control unit by means of accessory equipment the C M I The key MENU offers an entrance to the unit menu MENU Version User Date time Measurement overview Function overview and by scrolling downwards Inputs Outputs Functions Messages Network Data administration ...

Page 9: ...es automatically to this overview after a few minutes since it is the most important control panel for the user Inputs This menu offers an exact overview of all input values Furthermore parameters for all inputs are set here For details see chapter Menu Inputs Outputs for the complete parameterizing and manual operation of all outputs For details see chap ter Menu Outputs Functions This is the men...

Page 10: ...Outputs yes MENU no SIMULATION no CHANGE EXPERT CODE TO 0 0 0 0 User All indication possibilities but only the most important settings are permitted Technician In addition all the settings are permitted Access only possible via a key number This number can be detected by solving a little riddle hidden in the manual Expert In addition the programming of all functions is possible The necessary key n...

Page 11: ...y for expert USER BLOCK Parameter If set to yes the user is not allowed to change any of the parameters exception function overview all parameters in the user menu and outputs MANUAL AUTO USER BLOCK Outputs If set to yes if set to yes the output conditions can also no longer be changed by the user USER BLOCK MENU if set to yes user and technician now only have access to the function over view and ...

Page 12: ...see user menu MENU Measurement overview In this menu all entries of the measured values are listed in a table MEASUREMENT OVERVIEW 1 60 3 C 27 6 C 3 49 2 C 88 4 C 5 29 0 C 47 5 C NETWORK INPUTS 1 OFF ON 17 25 4 C 10 6 C In other words the temperature at sensor 1 is 60 3 C the one at sensor 2 is 27 6 C etc If there is a network connection to other devices the analogue values and digital conditions ...

Page 13: ...y be too long In other words this menu is by far the most important interface to users The following display is an example of the system with one heater circulation one heat meter and a DHW demand function HTG CIRC 1 F 5 OPERAT RS TIME AUTO STANDARD T roomSETBACK 15 C T room STD 20 C TIME PRG DHW_DEM F 9 DHW TEMP T DHW ACT 60 5 C INPUTS The controller automatically switches from any menu to the fu...

Page 14: ...llowing entry can be changed users may also make these changes User area A B User area B C User area C T If the value in the following entry can be changed only technicians but not users may make these changes E If the value in the following entry can be changed experts may make these changes Only experts and technicians can see this entry which is hidden for users Enter lines About your current p...

Page 15: ...rent time appears in the function overview next term such as summertime Now the display shows S User A Fr 24 04 2009 A Summertime Use the command S to enter the collector temperature but instead of User enter Input and this in formation is in the input menu S User A Fr 24 04 2009 A Summertime S Input Every time the command S is entered the function overview displays a new bar across the width of t...

Page 16: ...be confusing and should not be used In addition With any function is called via S the heading of the selected function that allows the user a direct entrance into the function is always automatically entered in the overview Users can thus reach all the areas of the selected function from the overview All of the entries concerned are automatically deleted when the expert deletes this function in th...

Page 17: ... PAR by means of the scroll wheel By pressing the wheel the entrance is effected and the indication TYPE unused appears First it has to be determined which basic characteristic TYPE the sensor owns Possible selections unused The input is not used ANLG Temperature ambient temp radiation sensors and others DIGITAL Direct ON OFF control input possible at each input from another function or con nectio...

Page 18: ...he standard temperature sensor and KTY 10 If a short circuit and or interruption occur an active SENSOR CHECK issues automatically en error message in the function overview If SENSORCHECK is active the sensor status is also available OFF for a correctly working sen sor and ON for a defective sensor short circuit or circuit interruption As the sensor status can also be set as source of an input var...

Page 19: ...using scaling The calculated voltage rate is averaged over 1 sec In addition the inputs 15 and 16 are able to detect faster pulses pulse duration min of 50 ms pause of min 50 ms Thereby they are suitable as inputs for volume flow encoders The parameterizing of a pulse input leads to the following indication TYPE IMPULSE MEAS VAR Flow rate DESIGNATOR GROUP General DES Flow rt sol QUOTIENT 0 5 l Imp...

Page 20: ... 20 km h 1Hz Therefore the frequency at one km h is equal to 0 05Hz Connection of electronic sensors in version DL Electronic sensors for temperature pressure humidity differential pressure etc are also available in the DL version In this case the supply and signal transmission takes place via the DL bus Due to the relatively high power requirement the bus load must be considered The controller UV...

Page 21: ...ressing the wheel selecting the state pressing the wheel The current status of the output is immediately shown up in the status line of the outputs As the speed control function at output 1 is active the current speed stage is also faded in This only can be changed in manual mode for experimental purposes As seen at the output 5 neither the Designator nor the status of the output appears before th...

Page 22: ... after the entrance the TYPE MIXER has been selected the following indication appears OUTPUT STATUS TYPE MIXER DESIGNATOR GROUP General DES RUNTIME 2 5 min With RUN TIME the total running time of the mixer motor has to be fixed Where there are stability problems in the mixer control circuit the mixer running time can be in creased or reduced to lengthen or shorted the pulses or pauses This has no ...

Page 23: ...s For a yes input Network inputs are output to the DL bus as a second data record Output 14 as switching output When required output 14 together with an external 12 V 20 mA relay laid to ground can be used as an additional switch output The relay must be fitted with a suitable free wheeling diode Recording of the measured values with the data logger and capturing sensors via the DL bus link are no...

Page 24: ...vel of about 10 V and a frequency of 2 kHz with a variable duty cycle 0 100 Examples for different scaling Correcting variable for PID function Mode 0 10 V correcting variable 0 should correspond to 0 V correcting variable 100 should correspond to 10 V OUTPUT STATUS MODE 0 10 V SCALING 0 0 00 V 100 10 00 V The correcting value is imported without a decimal point Outp voltage digital command 10 00 ...

Page 25: ... We Th Fr Sa Su at 16 30 OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 analog 16 In the example the pumps 3 4 6 9 and 10 are activated for 30 seconds on Tuesday and Friday at 16 30 if the output has not been active since the controller start or the last call of the anti skid control However the computer does not connect all outputs at the same time but begins with output 3 switches after 30 seconds t...

Page 26: ...agram of a function module By means of the input variables of the function module the module receives all data necessary for the internal decision Most of it will be temperature data In addition each module has the input variable ENABLE which means a general permission for processing the task Within the function module the decisions and the set values are calculated by means of the data and settin...

Page 27: ...der TYPE in order to switch to the selection of a function module Now the desired module can be selected by means of the scroll wheel By pressing the wheel once again the new module SOLAR CONTROL is called Indication example TYPE SOLAR CONTROL DES ADD no In the line DES a text for the module can be selected by the usual operation press select text press Assuming that a solar circuit already exists...

Page 28: ... Status ON The line ENABLE HEATING CIRC represents the general permission of the entire function module The user has effected the enable ON as signal source Instead of User another source of enable can be selected such as Input The must be an input that is set to DIGITAL during input parameterization Output In some cases the outputs of the control unit are controlled by multiple modules such as a ...

Page 29: ... module CHARGING PUMP ENABLE PUMP Source CHRG PUMP1 Enable via the module with that specification 1 Stat chrg pump via the output status of the module Mode invrs via the inverse output status of the module Status ON heating circuit pump is currently enabled Hence the enable of the heating circuit pump is controlled by the function module CHARGING PUMP with the specification CHRG PUMP 1 Since the m...

Page 30: ...an now be assigned to a hard ware output under output variable Indication example we are already in the menu of the function 6 SOLAR 1 DES SOLAR 1 FUNCTION STATUS INPUT VARIABLE OUTPUT VARIABLE COLLECTOR TEMP Other text lines by scrolling After entering the menu OUTPUT VARIABLE the following menu appears SOLAR 1 SOLAR CIRC Status OFF OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 analog 16 The output ...

Page 31: ...nts were made or not the variable is available for other function mod ules The output variable switch status pump on off from SOLAR 2 and possibly also from SOLAR 1 in the example can be assigned as input variable to the module PID CONTROL speed control By this the starting of the speed control for the common solar pump can be switched via the input variable ENABLE The following output variables a...

Page 32: ...ach time program can be as signed separately to undefined days As the function parameters are an essential integrated part of a function module they are explained extensively in the description of the various function modules Time programs They are set up in the same way in almost each function module and thus can be described here in a general way Assumption The module HTG CIRC CTRL has already b...

Page 33: ... at the end of the menu to change a number of time windows and programs for a function module already entered DELETE FUNCTION CHANGE FUNCTION INSERT FUNCTION Use CHANGE FUNCTION to open the following menu for the example above TYPE HTG CIRC CTRL DES HTG CIRC 2 Scope of TIME PROG Number of prog 1 No of windows 3 with set value no CHANGE no Here the number of time programs desired and the number of ...

Page 34: ...ump is enabled The entry FUNCTION STATUS at the beginning of every basic menu provides a quick overview of the status This submenu lists all of the effective functional elements with a to the right indicating that is acti vated Each functional element that does not have a check at the end of the line blocks the output variables at that moment Indication example ENABLE HTG CIRC 2 ENABLE PUMP ENABLE...

Page 35: ...nment with an on signal Output dominant OFF Overwrites the assignment with an off signal Output Reset fault Creates a pulse three seconds long when resetting Special features Each message line has a deletion input that can be assigned to an acknowledgment key via a digital input or that allows for automatic reset with another function The message can only be deleted by using the scroll wheel with ...

Page 36: ...that the pumps are always reliably switched on when the event occurs At the same time assigning this output for the burner demand via OUTPUT dominant OFF ensures that the burner is switched off in all cases In general If outputs are triggered by means of dominant commands even for other modules that have such options all control signals from simple assignments are overwritten including manual mode...

Page 37: ...rk must be allocated its own address node number 1 62 Enable Without network release ON the device cannot send or receive messages it would thus not be able to take part in communication Autooperat If the network only consists of devices from the UVR1611 family UVR1611 CAN monitor C M I etc autooperat must be set to yes normal case If there is a master or network manager in the network autooperat ...

Page 38: ...ditions This menu determines the conditions for the transmission of output variables DIGITAL OUTP 1 16 with change yes Block time 10 Sec Interv tm mtr 5 Min ANALG OUTP 1 4 with change 30 Block time 10 Sec Interv tm mtr 5 Min The transmission conditions are divided into five groups digital network outputs 1 16 analogue network outputs 1 4 5 8 9 12 and 13 16 with change yes no Transmission of a digi...

Page 39: ...Sensor address 1 INPUT 2 NW Node 1 sensor address analg NW outp 1 index of the volume flow see data sheet of respective sensor Source DL Value 357 Parameterizing of the digital input variables takes place in the same way Timeouts Timeouts are monitoring functions that can cause reactions in the control strategy if bus messages are missing such as a result of a device failure The timeouts are divid...

Page 40: ...gs of the C M I for the data logging via CAN bus are described in the online help of the C M I Menu overview MASTER NODE 56 Timeout 60 Sec digital values analogue values delete all def WARNING Settings are immediately deleted without prior secu rity prompt Master Node The controller is allocated a C M I as logging master The logging command of this master has absolute priority this means that the ...

Page 41: ... of the two data records are defined Data record 1 digital values 1 13 Data record 2 digital values 14 26 DATALOGGING ANALOGUE VALUE 1 Source Input 1 T collector Status 105 6 C ANALOGUE VALUE 2 Source HTG CIRC 1 1 Set flow temp Status 58 2 C Analogue values in this sub menu the total 32 analogue parame ters of the two data records are defined Data record 1 analogue values 1 16 Data record 2 analog...

Page 42: ...nd ID 00 00 00 CB Pr Code 02 00 02 04 Rev Nr 00 01 00 00 Des CAN I O 44 Load menu page selected node number Vend ID Manufacturer identification number CB for Technische Alternative GmbH Pr Code Product code of the selected node here for a CAN I O module Rev Nr Revision number Des Node product description These data are fixed values specified by Technische Alternative GmbH and cannot be changed MEN...

Page 43: ...YSTEM BOOTLD Download oper system BOOTLD CTRLLR Internal Data administration Current function data TA FACTORY SETTING The function data with this specification have been transferred to the control unit The TA factory setting can be loaded by simultaneously pressing the two input keys and scroll wheel when starting up the controller Status original Since transmission nothing has been changed in the...

Page 44: ...p copy Besides the function modules it also clears the parameterizing of all in and outputs Data exchange with the PC and or Bootloader DATA BOOTLOADER Upload data All function data are transferred via the CAN Bus or the infrared interface to the Boot loader for the data protection in the PC Choosing this command leads to the following indication CTRLLR BOOTLD DATA SOURCE Ctrllr Function data Tran...

Page 45: ... via cable as well as via IR OPER SYSTEM BOOTLD Download Operating System By its flash technology the unit offers the possibility to replace the own operating system unit software by a more current version purchase from the download area of the address http www ta co at by means of the Bootloader The application of a new operating system is only advisable if it contains new necessary functions An ...

Page 46: ... immersion sleeve for fin coil heat exchangers just above the exchanger or if integrated bare tube heat exchang ers are used on the lower third of the exchanger or the exchanger s return line so that the immersion sleeve is inside the exchanger s tube The sensor that monitors the heating of the cylinder from the boiler is installed at the level of the desired amount of warm water during the heatin...

Page 47: ... wireless sensor Outdoor temperature sensor This sensor is installed on the coldest wall side usually the north some two meters above ground Avoid temperature influences from nearby air shafts open windows etc Sensor lines All of the sensor lines with a cross section of 0 5mm2 can be extended up to 50m With this length of line and a Pt1000 temperature sensor the measurement error is approx 1K Long...

Page 48: ...Installation with terminal mounting plate UVR1611S N This installation method is intended for mounting inside a distribution board The terminal mounting plate can be mounted either by means of four fixing points or on a top hat rail support rail TS35 to standard EN 50022 The two lateral locking clamps also enable the controller to be clicked into a sheet steel front plate Conversion of the version...

Page 49: ...p View with open cover 2 With two large screwdrivers push both locking clamps arrows in the diagram on the left and lever the device out of the mounting base 3 After removing the controller unhook the closures arrows in the diagram on the left by pushing them down using a small screwdriver and remove the mounting base cover from the lower section ...

Page 50: ...Installation instructions 50 Dimensioned drawings External dimensions mounting base ...

Page 51: ...Installation instructions 51 Dimensions mounting base fixings Dimensions terminal mounting plate Unlocking clamps for support rail mounting top hat rail TS35 ...

Page 52: ...nstallation instructions 52 Dimensions controller with terminal mounting plate UVR1611S N Cut out dimensions for controller UVR1611S N 138 x 91 mm installed depth including termi nal mounting plate 70 mm ...

Page 53: ...d that all are connected to the same equipotential bonding system SingleEentryPoint princi ple The purpose is to create potentials that are as similar as possible in order to achieve the smallest possible potential difference to adjacent lines in case one line suffers a voltage surge lightning strike Also ensure a corresponding clearance between the cable and light ning protection systems The equi...

Page 54: ...CAN bus surge arresters CAN UES from Technische Alternative Gas discharge arrester for indirect earthing EPCOS N81 A90X Examples of different network versions Key to symbols device with its own power supply UVR16x2 UVR1611K UVR1611S UVR1611E device is supplied by the BUS CAN I O CAN MT CAN BUS converter CAN BC C terminated end devices open termination CAN BUS surge arrester gas discharge arrester ...

Page 55: ...ch BUS converter to CAN BUS earth GND This screen must not be directly earthed Without CAN BUS surge arresters this version only protects against potential differences up to 1 kV therefore cannot be considered as lightning protection In this case the cable screen must be earthed at a single point between the CAN bus converters as close to the cable centre as possible We recommend earthing the scre...

Page 56: ...70 Recommendations A 2x2 pole screened twisted pair twist CAN L with CAN H or 12 V with GND with a cable cross section of at least 0 5 mm and a conductor to conductor capacity of no more than 60 pF m and a nominal impedance of 120 ohms The standard BUS speed of the UVR16x2 is 50 kbit s This recom mendation corresponds for example to cable type Unitronic BUS CAN 2x2x0 5 supplied by Lapp Kabel for p...

Page 57: ...minators one at each end Branch cables or a star topology are not permissible for CAN wiring As you can see from the tables reliable transmission depends on a number of factors cable type cross section length number of nodes etc All of this information can be considered relatively conservative so that no problem should occur if you are prudent when dimensioning Branch cables A CAN bus converter is...

Page 58: ... separation have to be provided Notice The system has to be grounded properly and furnished with surge arresters to protect it from damage due to lightening Sensor failures due to thunderstorms and static electricity are usually the result of missing or incorrect earthing or missing surge protection Cable channels for power and sensor lines may cause a disturbance in the sensor lines if they lie t...

Page 59: ... is supplied with a guide containing the terminal markings which is clamped between the low voltage and 230 V terminals After completion of the electrical connection this guide can either be retained inside the controller or removed View with the guide fitted ...

Page 60: ... normally open normally closed contact N O N C Caution Output A5 is potential free i e is not connected to the mains power L Phase conductor N Neutral conductor PE Earth conductor C Root NO N O contact NC N C contact Switching outputs CAUTION This connection cable requires further fittings Sensor earth Mains 230 V 50 Hz ...

Page 61: ...ogram outputs A12 and A13 as switching outputs HIREL 230V wiring diagram Both relay outputs are protected by the fuse on the relay module Terminal W therefore corresponds to phase conductor L If the fuse is removed both outputs will be potential free whilst remaining connected to one another via root W Sensor earth Mains 230V 50Hz Fuse 6 3A fast HIREL 230V The mains connection L N is looped to the...

Page 62: ...e As a consequence the relay outputs are no longer potential free HIREL PF wiring diagram Drilled hole The relay contacts are without connection x potential free for which both roots C have been connected at the factory Widening the hole between both relays to at least 6 mm in diameter separates the potential of both outputs across each other in accordance with industry Drilled hole HIREL PF x Rel...

Page 63: ...r external units 12V 100mA Differential tempera tures Equipped with separate switch on off differential Threshold values Partially set up with an adjustable hysteresis or as an alternative with separate switch on off threshold Speed control 30 speed stages constitute a quantity change of max 10 Regulation by absolute value difference and absolute value to event Temperature display 50 until 199 C w...

Page 64: ...ture curve and switching statuses For data logging output 14 must be set to Data line using the DL bus Improper temperatures can have the following causes If a value such as 999 is displayed when a sensor short circuits or 9999 if there is a sensor in terruption the cause may not be a material or terminal error Is the proper sensor type select ed in the entry menu KTY PT1000 SPS GBS etc The sensor...

Page 65: ... proper wiring has been made If it is not possible to switch an output on or off in manual mode because the cursor could not be positioned next to the proper parameter there are the following two options o A message is currently active and switches the relative output dominant ON or OFF dis play of message in the function overview In this case manual mode is not possible o An expert has set the se...

Page 66: ...cted at the relevant node point and the connecting current measured If a current exists then an earth loop exists courtesy of an unwanted earth connection Information on the Eco design Directive 2009 125 EC Product Class1 2 Energy effi ciency3 Standby max W Typ power con sumption W 4 Max power consumption W 4 UVR16115 max 8 max 5 2 4 2 03 3 73 2 4 4 2 1 Definitions according to Official Journal of...

Page 67: ... 60730 1 2011 Automatic electrical controls for household and similar use Part 1 General requirements EN 61000 6 3 2007 A1 2011 AC2012 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial envi ronments EN 61000 6 2 2005 AC2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments E...

Page 68: ...g and installation instructions or incorrect maintenance 4 The guarantee claim will expire if repairs or actions are carried out by persons who are not au thorised to do so or have not been so authorised by us or if our devices are operated with spare supplementary or accessory parts which are not considered to be original parts 5 The defective parts must be sent to our factory with an enclosed co...

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