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Issue/Rev. 0.3 (8/02)

MN02004 • 5

Section 2 – Service (continued)

If thrust washer shows signs of wear but is not 

cracked, turn washer over.
  •  In some of the older turbine meter designs, it will 

 

    be necessary to apply a small amount of heat to 

 

    the stator around the thrust washer area to re 

    move the washer.
  •  On models after serial number 229T, the thrust 

 

    washer is secured in place with a small amount 

 

    of Locktite No. 72-41. This can also be removed 

 

    by applying a small amount of heat around the 

 

    washer. The washer can then be turned over 

 

    for reuse. If the new bearing surface shows 

 

    evidence of Locktite (yellowish color), it can 

 

    be removed with acetone.
10. Remove rotor and platform bearings, Figure 11, 

 

  using extreme care that the platform bearing is 

 

  not permitted to fall from the rotor since, due to 

 

  the brittleness of the bearing, a fall could result in 

 

  severe damage. Inspect outside surface of bearing 

 

  for grooves, chipping, roughness, and cracks, as 

 

  well as cracks in end surfaces.
  When removing the rotor from a bidirectional 

 

  turbine meter, it is necessary to remove the 

 

  downstream deflector ring. Remove the set 

 

  screw and slide the ring out. When reinserted, 

 

  the ring must be relocated exactly in its former 

 

  position as the ring properly positions the 

 

  downstream stator in relation to the upstream 

 

 stator. 

 

Figure 11

 

Inspect inside surface and end surfaces of rotor 

 

  bearing for same defects as for platform bearing. 

 

  If bearing surfaces show no defects, the bearing 

 

  will be suitable for reuse in most cases.
  • 

Bearing wear is minimal and bearing 

 

   

replacement is usually required only due 

 

   

to damaged surfaces.

11. Should rotor bearing require replacing, it is 

 

  suggested that rotor assembly be returned to 

 

  Measurement Solutions for rework. See “Return 

 

  Procedures,” Page 2. 
  Rotor bearing replacement can be done in the field  

  by the following repair procedure.
  a.  With proper tool and fixture, Figure 12, the 

 

   

old rotor bearing may be forced out of the 

 

   

rotor hub with an arbor press. Care must be 

 

   

taken in the selection of tool and fixture to 

 

   

insure a “straight line” or axial press only. 

 

   

Push the bearing out with a smooth, steady 

 

   motion.

  b.  The new bearing may be installed with the 

 

   

same equipment used to remove the old 

 

   

bearing. Center the bearing carefully in line 

 

   

with the hub bore before pressing. The 

 

   

bearing material has been selected for its 

 

   

hardness and wear characteristics, but may 

 

   

be chipped or broken if mistreated. Press the 

 

   

bearing into the rotor hub to achieve equal 

 

   

protrusion within 0.005" from both hub faces.

 

 

Figure 12

 

12. Remove upstream stator with shaft and inspect 

 

  as described in Step 9. On most unidirectional 

 

  models, holes are in nut end of stator (Figure 13).
  In some bidirectional turbine meters, two 

 

  downstream stators are used. Therefore, the 

 

  holes will be located as shown in Figure 10.
13. For a unidirectional turbine meter, it is not 

 

  necessary to remove deflector ring in order to 

 

  service meter internals. If ring is removed, it must 

 

  be relocated exactly in its former position when 

 

  reinserted as ring properly positions upstream 

 

  stator in relation to down-stream stator. If 

 

  necessary to remove, remove set screw and 

 

  slide ring out from upstream end of meter, 

 

  Figure 14.

Summary of Contents for Smith Meter

Page 1: ...on 2 Service Page 3 Section 3 Troubleshooting Guide Page 9 Section 4 Maintenance and Calibration Record Page 10 Section 5 Related Publications Page 11 MANUAL Smith Meter Turbine Meters Service Manual Models 4 through 24 Sentry Turbine Meters Bulletin MN02004 Issue Rev 0 3 8 02 ...

Page 2: ...pressure fluctuations and that there is proper system back pressure 5 Check valve operation in the system 6 Check for air in the system After all other accessories have been checked and found to be operating normally the turbine meter should be checked Before beginning any service procedure stop product flow drain the line in the direction of flow if possible and relieve the pressure from the syst...

Page 3: ...nterclockwise Figure 1 Figure 1 5 Remove pick up coil from meter by turning counterclockwise Figure 2 6 Check resistance of coil nominal dc coil resistance 1 020 Ω to determine if coil is faulty 7 For reassembly reverse procedure Figure 2 Caution Tighten pick up coil finger tight Over tightening will result in damage to coil Removal and Replacement of Preamplifier With Meter in Product Line 1 Remo...

Page 4: ...ertain tube bundle is clean and free from damage 6 If necessary to remove pick up coil and preamplifier refer to procedures outlined above 7 Remove cotter pin and slotted nut from downstream end of meter Figures 7 and 8 Figure 7 Figure 8 8 Remove downstream stator Figure 9 In a unidirectional turbine meter the stator is located by a Woodruff key Care should be taken that the Woodruff key is not lo...

Page 5: ...in most cases Bearing wear is minimal and bearing replacement is usually required only due to damaged surfaces 11 Should rotor bearing require replacing it is suggested that rotor assembly be returned to Measurement Solutions for rework See Return Procedures Page 2 Rotor bearing replacement can be done in the field by the following repair procedure a With proper tool and fixture Figure 12 the old ...

Page 6: ... 2 22 in lb 6 8 5 6 18 UNC 2 8 ft lb 10 12 1 2 13 UNC 2 32 ft lb 16 3 4 16 UNF 2 120 ft lb 18 7 8 14 UNF 2 115 ft lb 20 1 12 UNF 2 170 ft lb 24 1 1 4 12 UNF 2 250 ft lb 3 Apply blueing or similar compound to downstream side of rotor hub that matches O D of stator Figure 15 Rotor is marked IN on upstream side of rotor 4 Slip platform bearing on shaft with approximately 1 4 of shaft showing Lubricat...

Page 7: ... ring This condition will affect meter linearity and may be corrected by repositioning rotor bearing in rotor Repositioning is accomplished in ac cordance with procedures in Step 11 Page 5 This procedure can be repeated from the opposite side for a bidirectional turbine meter Figure 17 10 Place turbine meter in horizontal position Figure 18 Hold either up or downstream stator and move internal lat...

Page 8: ...coil is tight If coil is tight and results are still not satisfactory and assuming prover is functioning properly it may be necessary to recheck rotor and platform bearing for possible damage during installation Proving the meter should be under the same conditions of flow rate pressure temperature and liquid characteristics as exist during normal opera tion of the meter For meter proving procedur...

Page 9: ...that shield is grounded at instrument end only Decrease sensitivity on instrument front end Add suppression circuit to preamplifier Non Repeatability Damaged or missing blade Replace rotor Electrical noise interference See Underdelivery Damaged thrust washer Replace Deposits on the bearings Clean or use slofted bearings Plugged stator fin holes Clean Problems with the prover Check prover operation...

Page 10: ...ter No Serial No Product Flow Rate K Factor Date Proved By Remarks Meter No Serial No Product Flow Rate K Factor Date Proved By Remarks Meter No Serial No Product Flow Rate K Factor Date Proved By Remarks Meter No Serial No Product Flow Rate K Factor Date Proved By Remarks Maintenance and Calibration Record ...

Page 11: ...ference the appropriate bulletin number and title Turbine Meters Manual 4 thru 24 Sentry Series Installation Operation MN02003 Specifications 4 thru 20 Sentry Series SS02001 Flow Straightening Assemblies SS02007 Preamplifier PA 6 SS02012 Parts Lists 4 Sentry Series PO02013 6 Low Flow Sentry Series Model K2DF PO02014 6 Sentry Series PO02015 8 Sentry Series Model K2DH K2DT PO02016 10 Sentry Series M...

Page 12: ...Changed Preamplifier from PA 4 to PA 6 throughout document The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in ef fect Otherwise the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect Contact Info...

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