background image

10

English

L

H

Fig. 8-1

Indoor units

Outdoor unit

Unit
A

Unit
B

Unit

C

Unit A

Unit B

Unit C

8. Air Purging

Air and moisture remaining in the refrigerant system have
undesirable effects as indicated below. 

pressure in the system rises

operating current rises

cooling (or heating) efficiency drops

moisture in the air circuit may freeze and block the
capillary tubing

water may lead to corrosion of parts in the refrigerant
system

Air Purging with a Vacuum Pump (for Test Run)

Preparation
Check that each tube (both narrow and wide tubes) between
the indoor and outdoor units have been properly connected and
all wiring for the test run has been completed.  Remove the
valve caps from both the wide and narrow tube service valves
on  the outdoor unit.  Note that both narrow and wide tube
service valves on the outdoor unit are kept closed at this stage.

Air Purge

For leak testing the indoor units (A, B, C), there are two
methods; using nitrogen gas or outdoor unit's gas according
to the installation site conditions.  The respective procedures
are described below.

1)  Using Nitrogen Gas (Unit A)

a)  Leak test

(1) With the service valves on the outdoor unit remaining

closed, remove the valve cap on the wide and wide
tube service valve. (Save the valve cap for reuse.)

(2) Connect a manifold valve (with pressure gauges) and

dry nitrogen gas cylinder to this service port with charge
hose. (Fig. 8-1)

(3) Pressurize the system to no more than 10 kg/cm

2

with

dry nitrogen gas and close the cylinder valve when the
gauge reading reaches10 kg/cm

2

.  Next, test for leaks

with liquid soap.

Be sure to use a manifold valve for
air purging.  If it is not available, use
a stop valve for this purpose.  The
"Hi" knob of the manifold valve
must always be kept closed.

CAUTION

!

To avoid nitrogen entering the
refrigerant system in a liquid state,
the top of the cylinder must be
higher than its bottom when you
pressurize the system.  Usually, the
cylinder is used in a vertical
standing position. (Fig. 8-1)

CAUTION

!

Nitrogen gas cylinder
(in a vertical standing
position)

Charge hose

Manifold
valve

Summary of Contents for DKR8585C

Page 1: ...0M3C5TA MCAV92C5TA CAV92C5TA x 4 DKR8585C For details of its installation refer to the instruction manual of DKR8585C e e h h h h h h e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e e...

Page 2: ...ting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing ln a Ceiling Wall or Floor Make sure the ceiling wall floor is strong e...

Page 3: ...ing length of C 25 g m is longer than 7 5 m No additional charge of compressor oil is required 2 English 1 Selection of Installation Site Maximum Allowable Tubing Length L and Elevation Difference H F...

Page 4: ...e blocks or slab at least 10 cm high above ground level Fig 2 3 The unit must be level and be anchored securely to its base with anchor bolts or the like An unsteady foundation will cause abnormal noi...

Page 5: ...o provide a minimum space of 50 cm between the air discharge outlet and a nearby obstacle The air discharge faces a sidewalk and hot air will be directed toward passersby Figs 2 4 and 2 5 4 English Fi...

Page 6: ...ust be grounded Units A B MCAV92 CAV92 Unit C MCAV KPAV180 5 WARNING AWG American Wire Gauge A Power Supply Line Length m B Inter Line Length m Fuse or Cross Sectional Area Circuit Capacity 3 5 mm2 5...

Page 7: ...2 Air conditioner will not operate Problem 3 Compressor will not start only indoor unit will operate English CAUTION 1 2 4 A 4 5 6 2 4 5 1 8 2 1 Grounding line or or Indoor unit Outdoor unit 1 2 4 B...

Page 8: ...the solid wire to form a loop suitable for the terminal screw 4 Shape the loop wire properly place it on the terminal plate and fix it securely with the removed terminal screw using a screwdriver For...

Page 9: ...be sure to mount it on the copper tube d Make a flare at the end of copper tube with a flare tool Fig 4 3 Use RIGID or equivalent A good flare should have the following characteristics inside surface...

Page 10: ...en up the union connection portion of the indoor unit using a double spanner Fig 7 1 Connect both the wide and narrow tubes of the outdoor unit Fig 7 2 When using the torque wrench be sure to apply th...

Page 11: ...ing nitrogen gas or outdoor unit s gas according to the installation site conditions The respective procedures are described below 1 Using Nitrogen Gas Unit A a Leak test 1 With the service valves on...

Page 12: ...m pump The operation time for the vacuum pump varies with tubing length and capacity of the pump The following table shows the amount of time for evacuation Note The rquired time in the above table is...

Page 13: ...onnet and flare nut on the wide tube service port and fasten the flare nut securely with an adjustable wrench or box wrench Next mount the valve cap and tighten it with a torque wrench the cap needs t...

Page 14: ...ated based on the assumption that the ideal or target vacuum condition is around 10 mmHg abs 3 With the vacuum pump still running close the Lo knob of the manifold valve Then stop the vacuum pump Be s...

Page 15: ...connected to the wide tube service port Then remove the hose 4 Replace the bonnet and flare nut on the wide tube service port and fasten the flare nut securely with an adjustable wrench or box wrench...

Page 16: ...shifts into cooling operation and cool air will start to be felt Cooling operation with the switch at the TEST position is unaffected by the room temperature 4 After stopping the test run turn the op...

Page 17: ...down in cooling operation 1 Connect a low pressure gauge manifold hose to the charge port on the wide tube service valve 2 Lower the stem of the wide tube service valve to position c and purge the air...

Page 18: ...ut prior notice Per garantire un costante miglioramento dei nostri prodotti ci riserviamo di modificarli senza preavviso Par souci d am lioration constante nos produits peuvent tre modifi s sans pr av...

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