TECHCON SYSTEMS DX-500R User Manual Download Page 6

 

11 

5.6

 

TO CHANGE PRESSURE UNIT DISPLAY (

Refer to Figure 9.0)

 

The default pressure unit display is “psi”.  To change pressure unit display

 

to 

“bar” follow steps below: 
1.

 

Press and hold Set button (3) for two seconds to enter setup screen. 

2.

 

Press both (+) and (-) button simultaneously two times. The unit “psi” will 
be flashing. 

3.

 

Press both Set button (3) and (+) button simultaneously to change unit 
display to “bar”.  Repeat this step to change unit display back to “psi” 

4.

 

Press and hold Set button (3) for two seconds to exit setup screen. 

 

5.7

 

LOW PRESSURE SETTING (

Refer to Figure 9.0)

 

The low-pressure setting is pre-set at the factory to 70 Psi (4.8 bars).  When the 
supplied pressure drops below 70 Psi (4.8 bars) the unit will not function.   To 
change the low pressure set point, follow steps below: 
1.

 

Set the dispense cycle in “TIMED MODE” mode. 

2.

 

Press and hold the Set button (3) for two seconds to enter the setup screen. 

3.

 

Press (+) and (-) button simultaneously, the low pressure set point will appear 
on display as shown on figure 6.0. 

4.

 

Press the Set button (3) and (+) button simultaneously to increase the set point. 

5.

 

Press the Set button (3) and (-) button simultaneously to decrease the set point. 

6.

 

Press and hold the Set button (3) for two seconds to save the data. 

 

 
 
 
 
 

Figure 10.0 

 
6.

 

TROUBLESHOOTING 

 
PROBLEM POSSIBLE 

CAUSE 

CORRECTION 

LCD does not 
light 

 

No power input 

 
 

 

Check power cord 
connections 

 

Turn on power 

System will not 
actuate 

 

Supplied pressure 
dropped below set 
pressure 

 

Foot switch not plugged 
in or improperly 
plugged in 

 

Defective foot switch 

 

 

Broken wire or loose 
connection inside unit 

 
 

 

 

Defective solenoid 

 

Defective PC board 

 

 

Increase supplied 
pressure 

 

 

Check foot switch 
connection 

 

 

Foot switch needs to be 
repaired or replaced 

 

Unplug power cord and 
disconnect air supply.  
Remove cover and check 
for broken wires or loose 
connections 

 

Replace solenoid 

 

Replace PC board 

 

DISP:  0.100  70 psi

Low pressure 
set point

P1 TIMED MODE  VALVE

 

12

System will not 
pressurize 

 

Insufficient air pressure 

 

 

Air hoses not plugged 
in 

 

Regulator defective 

 

Increase air supply 
pressure 

 

Check connection 

 

 

Replace regulator 

No Motor 
Response 

 

Foot switch connection 
is loose 

 

Motor cable connection 
is loose 

 

Input Voltage is too 
low 

 

Dispense time is too 
low 

 

Check Foot switch 
connection 

 

Check Motor cable 
connection 

 

Increase input voltage 

 

 

Increase dispense time 

Inconsistent 
dispensing 

 

Air bubbles in adhesive 

 

Dispense time is too 
low 

 

Dispense needle started 
to clog 

 

De-air material 

 

Increase dispensing time 

 

 

Replace needle 

 

7.

 

MAINTENANCE  

The dispenser is designed and built to be relatively maintenance free.  To assure 
trouble free operation, please follow below steps: 

1.

 

Make certain air supply is clean and dry. 

2.

 

Avoid connecting the unit to excessive moisture or solvent saturation. 

3.

 

Avoid connecting air supply exceeding 100 psi (6.9 bars). 

4.

 

Use only Amyl Alcohol to clean outside surface of the main housing. 

5.

 

Use only soft cloth to clean the LCD. 

 

8.

 

SPARE PARTS  AND ACCESSORIES 

For DX-500R spare parts and accessories information

 

 
9.

 

LIMITED WARRANTY 

OK International warrants this product to the original purchaser for a period of two (2) 
years from date of purchase to be free from material and workmanship defects but not 
normal wear-and-tear, abuse and faulty installation.  Defective product or subassembly 
and components under warranty will be repaired or replaced (at 

OK 

International's option) free of charge. Customer with defective product under warranty 
must contact the nearest OK International office or distributor to secure a return 
authorization prior to shipping the product to the assigned OK International authorized 
service center.  For nearest OK International office or distributor contact information, 
please visit www.okinternational.com.  OK International reserves the right to make 
engineering product changes without notice. 

 

10.

 

I/O CONFIGURATION AND END OF CYCLE FEEDBACK 

For DX500R I/O Configuration and End of Cycle Switch information

 

 
 
 
 

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