TECHCON SYSTEMS DX-500R User Manual Download Page 4

 

5.2.1

 

Connecting The Unit: (

Refer to Figure 4.0)

 

1.

 

Connect the power cord, foot switch and air hose to the back of the unit.  
Make sure the air inlet pressure is 70 psi (4.8 bars) or higher. 

2.

 

Press the Power button (1) to turn on the unit.  

3.

 

Connect Valve air hose to Port A and Atomize air hose to Port B. 

4.

 

Press the Mode (2) and Set up button (3) simultaneously until “SPRAY” 
appears on the top right hand corner of the Display. 

 

 

 
 

 

 
 
 
 

Figure 5.0 

 

5.2.2

 

Program selection 

Follow step 1 to 4 in Section 5.1.2 
 

5.2.3

 

Manual/Purge Dispense Cycle Setting: 

Note: A complete spray cycle consists of: Pre-Spray, Spray and Post-Spray 

1.

 

Press the Mode button (2) until “PURGE” appears on the Display. 

2.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The last digit of the Pre-Spray time (PRE) will be highlighted.   

3.

 

Press the (+) or (-) button to set the time. 

4.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
Post-Spray time (POST). 

5.

 

Press the Set button (3) to move the cursor to the next position. 

6.

 

Press the (+) or (-) button to set the time. 

7.

 

Press and hold the Set button (3) for two seconds to save the data. 

8.

 

Turn up the Atomized air pressure by rotating the Air pressure regulator 
knob (6) until the desired pressure is indicated on the Display.   

Note: Pressure in Port A can be monitored by the low pressure

 

setting 

but is not regulated by the air regulator in the unit.  It delivers the same 
pressure as the inlet pressure.  On the other hand, pressure in Port B is 
regulated but it is not linked to the low pressure setting.  

9.

 

Press and hold the Foot Switch to activate spray cycle. 

 

5.2.4

 

Automatic Dispense Cycle Setting: 

1.

 

Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT” 
mode. 

2.

 

Press and hold the Set button (3) for two seconds to enter set up screen.  
The last digit of the Spray time/Dispense time (DISP) will be highlighted.   

3.

 

Press the (+) or (-) button to set the time 

4.

 

Press and hold the Set button (3) for two seconds to move the cursor to the 
Pre-Spray time (PRE) and repeat this step to go to Post-Spray time (POST). 

5.

 

Press the Set button (3) to move the cursor to the next position. 

6.

 

Press the (+) or (-) button to set the time 

7.

 

Press and hold the Set button (3) for two seconds to save the data. 

8.

 

If the unit is in “TIMED MODE” mode, press and release the Foot Switch 
to activate the timed spray cycle.  

Cycle Mode

Pre-Spray 
Time

Spray Time

Program #

Atomized Pressure Port B

Regulated

Valve Pressure Port A

Counter

Control Type

                   1

 0.100S    A: 70 PSI
 0.050S    B: 40 PSI

P1  TIMED MODE SPRAY

 

8

9.

 

If the unit is in “INTERRUPT” mode, press and hold the Foot Switch until 
the dispense cycle is completed.  The dispense cycle can be disrupted if the 
Foot Switch is released and resumed when the Foot Switch is depressed 
again. 

 

5.3

 

TO CONTROL STANDARD TS5000 ROTARY  PUMP 

CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure proper air 
filtration

 

 
 
 
 
 

 

 

 

 

 
 

 
 

 
 
 
 
 
 
 

Figure 6.0 

 

5.3.1

 

Connecting The Unit: 

(Refer to Figure 6.0 for detail) 

 

1.

 

Connect the power cord, foot switch and air hose to the back of the unit. 

2.

 

Connect Motor Cable to Port C.   

3.

 

Connect syringe air hose to Port B (regulated, pulsed air signal)

 

If constant air pressure is required, connect syringe air hose to accessory 
air outlet port located in the rear of the unit, port #13 in figure 1.0   

4.

 

Press the Power button (1) to turn on the unit. 

5.

 

Press the Mode (2) and Set up button (3) simultaneously until “PUMP” 
appears on the top right hand corner of the Display. 

 

 

 

 

Items Description 

Items Description 

Power Button 

Air pressure regulator knob 

Mode Button 

Foot Switch 

Set Button 

TS5000 Rotary Pump (not included) 

LCD Display 

Air Filter  

Power Adapter 

10 

Material reservoir  (Not included) 

Figure 6.0 

TO AIR SOURCE

5

8

10

7

3

2

1

6

4

9

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