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44 1683 001M1-D     

MasterDrainer 80 Kombi 

27 

4.

 

Scheduled maintenance 

4.1.

 

Pressurising components and safety devices 

4.1.1.

 

Pressure tank 

The pressure tank of the MasterDrainer 80 Kombi is subject to the Pressure 
Equipment Directive 97/23/EC. It is classified in Category I according to the 
conformity assessment procedure and designed, manufactured and tested in 
accordance with Module A. This is certified by the Declaration of Conformity. 

The equipment may be operated only with an undamaged tank. 

The tank must be inspected regularly for corrosion and damage. 

The suction/drainage hose is as pressurising component also to be inspected regularly 
for damage and free passage. 

4.1.2.

 

Safety valve  

The equipment may be operated only with a correctly functioning and correctly 
adjusted safety valve. 

The functional capability of the safety valve is to be examined at least once a year. 
For this, charge the tank with compressed air; the safety valve must open with 1.2 
±0.1

 

bar.  

In particular the compact valve is to be cleaned after a filling. 

If the lead seal is damaged or removed a pressure test and renewed sealing by the 
Horn Customer Service is to be arranged without delay. 

4.1.3.

 

Ejector with silencer 

Unacceptably high pressures can occur in the tank with blockage of the ejector jet or 
of the silencer. Decreasing suction output due to low a vacuum in the tank can be a 
sign of contamination of the ejector and of the silencer. 

Therefore these components are to be cleaned regularly and, if necessary, exchanged.  

4.2.

 

Cleaning 

Depending on usage, the oil disposer is to be cleaned at least once a year. For this fill 
the collecting pan with several litres of diesel fuel and/or carry out a suction 
procedure using diesel. After this empty the equipment as described in the Chapter 
"Operation". With heavy contamination repeat the process.  

 
 
 
 
 
 
 
 
 

 

 

 

Summary of Contents for Masterdrainer 80 Kombi

Page 1: ...44 1683 001M1 D MasterDrainer 80 Kombi 17 Translation of the original operating manual Operating Manual Masterdrainer 80 Kombi Art no 013854880...

Page 2: ...ction using the suction probe 24 3 3 1 Preparation of the vacuum 24 3 3 2 Suction extraction 24 3 3 3 Suction output 25 3 4 Collecting using the collecting pan 26 3 5 Empty collecting tank 26 4 Schedu...

Page 3: ...ufficient knowledge of the operating manual Copyright HORN GmbH Co KG All rights reserved Text graphics and layout copyright protected Reproduction and copying including in part only permitted with wr...

Page 4: ...e liquids listed and the purpose described Using the machine for any other purpose would constitute inappropriate use The manufacturer is not responsible for any loss arising as a result of this the r...

Page 5: ...on devices for flammable and or water endangering substances During such works appropriate tools are to be used avoid sparking Before any kind of work on the device all fuel lines are to be completely...

Page 6: ...e and silencer serve for the creation of a vacuum with suction extraction The underpresssure available can be controlled during the extraction process at the vacuum gauge For drainage the tank is char...

Page 7: ...431 2 4 Technical data The following table shows the data of the MasterDrainer 80 Kombi Item Data Comments Tank volume approx 80 litres Effective capacity approx 70 litres Media temperature 50 C max...

Page 8: ...irty and condensed water It is strongly recommended that clients use a compressed air filter with the water separator 3 3 Extraction using the suction probe The suction extraction of oil from passenge...

Page 9: ...Close the ball valve on the ejector and disconnect the air supply To end the suction extraction process close the ball valve on the suction hose again 3 3 3 Suction output The suction output of the e...

Page 10: ...reached For drainage the suction hose is used as drainage hose Connect the ball valve to the drainage hose to the collecting pan and to the ejector With opened ball valve the oil can be conveyed from...

Page 11: ...lity of the safety valve is to be examined at least once a year For this charge the tank with compressed air the safety valve must open with 1 2 0 1 bar In particular the compact valve is to be cleane...

Page 12: ...al However if you should require further assistance please contact the Horn service department 6 Dispoal The device is to be emptied completely and the liquids properly disposed of in case it is taken...

Page 13: ...44 1683 001M1 D MasterDrainer 80 Kombi 29 7 Outline drawing...

Page 14: ...mpact valve Compressed air connection discharging Ball valve ejector Silence Ejector Tubular pipe with suction probe Suction probe connection Ball valve suction hose Suction extraction hose Ball valve...

Page 15: ...44 1683 001M1 D MasterDrainer 80 Kombi 31 8 Spare parts list...

Page 16: ...32 44 1683 001M1 D MasterDrainer 80 Kombi 9 Declaration...

Page 17: ...44 1683 001M1 D MasterDrainer 80 Kombi 33 10 Notes...

Page 18: ...34 44 1683 001M1 D MasterDrainer 80 Kombi HORN GmbH Co KG Munketoft 42 24937 Flensburg Germany T 49 461 8696 0 F 49 461 8696 66 www tecalemit de info tecalemit de...

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