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TEC Industry and Trade Co.,Ltd

TJ-4080 UV Printer User Manual Confidential

Dear Customer::
Thanks for purchase our TJ-4080 UV printers, this user manual will guide your the installation, using and maintain of
TJ/TJ White digital flatbed printer , Please make sure you had read and full understand this manual before your
installation and using. Please keep this manual well for your reference in emergency, Thanks for your cooperation again.

TJ-4080 USER MANUAL

DIGITAL FLATBED PRINTER

DIGITAL UV PRINTER

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Summary of Contents for TJ-4080

Page 1: ...l will guide your the installation using and maintain of TJ TJ White digital flatbed printer Please make sure you had read and full understand this manual before your installation and using Please kee...

Page 2: ...r 7 3 2 Important parts of Printer 8 3 3 On installing the Driver 8 3 4 Using Your Printer Software 9 Chapter 4 Printing 4 1 Add the Ink 4 2 Ink Transmitting 10 10 4 3 Printing Test 11 4 4 Coordinates...

Page 3: ...for any errors or for incidental or consequential damages in connection with the furnishing performance or use of this material All rights reserved Reproduction adaptation or translation of this manua...

Page 4: ...iningmagnet Caution Choose the Power p Only use the power type that the relevant parameters of this guide introduce Incorrect power voltage will cause fire or an electric shock p Onlyusethecableattach...

Page 5: ...t printer and 1 outlet 2 USB Cable 1 CD Driver 1 3 4 1 User s Guide 5 8 Special Syringe 6 1 Pinter s Ink Conveying Pipe Connect printer and computer Driver of this machine Guideline of using this mach...

Page 6: ...UV Printer User Manual Home position Flatbed UV controller 2 3 Right side Flatbed UP button Rotary Flatbed motion transit switch Flatbed DOWN button power Printer Emergency stop button General switch...

Page 7: ...The top flatbed and bottom flatbed for printing with different thickness media it can print on 40cm thickness media So put the both flatbed if the media thickness is small than 15cm and take out the t...

Page 8: ...Waste ink tube pump Wiper Cleaning cap 2 7 Carriage Up print head cable UV lamp power cable UV lamp water Circulation tube Down head cable print Print head UV curing lamp Black ink Cyan ink Magenta in...

Page 9: ...try and Trade Co Ltd TJ 4080 UV Printer User Manual Ink level sensor cable Lack ink alarm light Ink refill hole Ink pre dust cover Ink level sensor inside tank Ink color mark Lack ink alarm light 2 9...

Page 10: ...0 UV Printer User Manual X axis encoder fim sensor The encoder film must at the middle of the senor and without scratch the both side if the sensor Transparent encoder film Right sensor motion limit R...

Page 11: ...ronic system Mainboard Backward sensor limit TX Sender optical cable from Carriage board with RX Backward limit sensor Forward limit RX Receiver optical cable from Carriage board with TX Working statu...

Page 12: ...r Manual Combo function port SAF White ink circulation pump signal cable Y K LY LM Wiper motion signal cable UV light on off signal cable Head cleaning pump 1 signal cable Head cleaning pump 2 signal...

Page 13: ...Encoder sensor port Home limit sensor 42V TX Sender optical port 42V cable from GND mainboard with RX GND Working status digit code RX Receiver optical cable from mainboard with TX Print head cable po...

Page 14: ...td TJ 4080 UV Printer User Manual Power supply system 42V power supply box 24V power supply box 2 11 Motor Flatbed backward Forward motor Carriage motor Flatbed UP Down motor Flatbed UP switch relay F...

Page 15: ...e motor driver Rotary device motor Rotary device 2 12 UV system Rotary device flatbed transit relay switch OUT cooling water tube port Cooling cable fan AC220V cable UV lamp UV control power cable sys...

Page 16: ...nd Trade Co Ltd TJ 4080 UV Printer User Manual UV controller power switch UV controller working UV power knob curing adjust temperature UV lamp power cable Water cooling circulation tube UV curing lam...

Page 17: ...r level as the flatbed may out of position during rough delivery so we check first If not then we need to adjust the screws as following to make the flatbed with same distance between the carriage bot...

Page 18: ...l platform is backward to stop press Printer Ready Switch to start printer Self Inspection will be executed when the machine starts which will take about 2 minutes Ready light is flashing at this time...

Page 19: ...int head cable to the left two port of the carriage as show as the following picture Please pay attention to the correct connection side 3 Power on the machine 4 Check the carriage board be suer the D...

Page 20: ...e machine then Connect the print head cable to the print head Please pay attention to the DOWN UP mark on the carriage board the DOWN cable must connect with the down side of the print head And UP cab...

Page 21: ...e en rtpt u h teth in ek pd ria nm t h pe ea rd to toth th eepc ra in rr tia hg ee ad b ot T to om talp ly la8 tei nlk ocd aa t m thp eep r riW ntih th ea th deby intk he po 3rs tc n re ea w rs ta hs...

Page 22: ...adjusted the cap station already before delivery but the position may changed during rough delivery so e need to check first power off the machine then move the carriage to the right end that can not...

Page 23: ...f the water to the UV controller water tank for supply the water circulation cooling system then close the cover 2 Connect the two water tube to the UV controller which named IN OUT 3 Connect the gene...

Page 24: ...install the compat driver named VCX86Runtime exe Then click FINISH to finish the installation 2 Install the Printer USB driver Find the suport and open the folder named USB Device Driver please pay a...

Page 25: ...r User Manual 1 Install the RIP software driver first 2 Click finish to finish the RIP driver installation 3 Install the RIP software Find out the folder named UltraPrint then unzip the folder and run...

Page 26: ...EC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual 4 Install the control system software 1 Insert the USB key of the control system to your computer 2 running the WellPrintExp exe for using 2...

Page 27: ...l not working 5 1 Power on for print by flatbed motion way 1 Power on the general power button 1 Press down the motion transit button at the right side of the printer to transit the motion signal to f...

Page 28: ...he carriage and flatbed get locked already that can not moved by push by hand then no need press 5 Carriage start move to the right end to get detect by the right limit sensor thenstop 6 Open the cont...

Page 29: ...Ltd TJ 4080 UV Printer User Manual 8 Software will start to detect the printer automatically it will show REAY and Print connect HIGH when succeed 9 Printer carriage will move 1 2cm far away from the...

Page 30: ...nter User Manual 10 Printer power on succeed 5 2 Power on for print by rotary device way 1 Power on the machine 2 Move the flatbed down by Press the flatbed down button 3 Remove the front metal cover...

Page 31: ...l to the top of the bottle And then adjust the rotary device with X axis straight Adjust Y axis Adjust the top point with the same line of the middle of the print head Then adjust the Y axis keep the...

Page 32: ...e rotary device button to transit the motor motion signal to rotary device If the carriage and rotary device pole get locked already that can not moved by push by hand then no needpress 8 Press the em...

Page 33: ...Connect the USB key to the computer 11 Open the control system choose the CFG file that name 2EPSON_8H4C ROTARY Then click OK to open the software 12 Software will start to detect the printer automat...

Page 34: ...TEC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual 13 Printer carriage will move 1 2cm far away from the cap station then stop 14 Printer power on succeed 35...

Page 35: ...o the ink tank according to the ink mark at the ink tank by the funnel different ink fill with one new funnel Fill 20ml more ink when the ink level detect lightoff Ink level detect light are on if no...

Page 36: ...Manual 6 2 Load ink to the ink damper Hold the both rear side of the ink damper then connect the ink damper with the injection pull out 5ml ink per each ink damper then connect back to to the print h...

Page 37: ...1EPSON_8H4C Flatbed cfg file is used for print with flatbed table The 2EPSON_8H4C Rotary cfg file is used for print with rotary device for print with mug or bottle 2 Connect the USB cable with printe...

Page 38: ...rade Co Ltd TJ 4080 UV Printer User Manual 4 Power on the machine then the printer will start self testing 5 and software also will start detect the printer when the software show READY and printer co...

Page 39: ...oftware TEST head status and if you put white ink to printer just do the nozzle check again at the black flatbed table directly click on white ink print if the nozzle check show is not good then need...

Page 40: ...alibrate the X motor gear ratio 1 Power on the machine be sure the machine is powered by flatbed way please refer to chapter 5 1 2 Open the control software choose by 1EPSON 8H4C FLATBED CFG to runnin...

Page 41: ...ber can not bigger than 400mm as the TJ4080 max X printing width is 400mm 4 Then carriage will start move from home position to left for a certain distance then stop press the REPOSITION button when c...

Page 42: ...e the size between the carriage and the outside of the front flatbed cover as following then save the size for example right now is 57mm 57mm 3 Then back to the software Parameters Y motor configurati...

Page 43: ...e carriage and printer front cover again as following 557mm 6 So the distance that the top printer moved is 557 57 500mm then the 1mm pulse flatbed motion gear ratio will changed autmatically then we...

Page 44: ...ion to do a vertical calibration for the print head on a white paper be sure the printed out line for each color must keep straight Good vertical test printing bad vertical test printing 2 Then we nee...

Page 45: ...80 UV Printer User Manual 3 Then adjust the front screw as following to adjust the print head vertical 4 After adjust then print the vertical check printing again be sure the print head is vertical if...

Page 46: ...Check the printing result be sure the 0 is best squares if 0 is not squares just find out the number that with squares the number left yard 0 is plus right yard 0 is minus 24 is best squares 0 is not...

Page 47: ...middle fast speed as the same way 7 5 Stepcalibration 1 Put a new white paper on the flatbed Go to control software Maintainance Bias calibration step calibration steps Base step Print 2 Check the pri...

Page 48: ...0 UV Printer User Manual 8 4 Then click print again to check the revised result Be sure the 0 number is most accrossed if not just do as above again 0 is most across 5 Do the calibration for other pas...

Page 49: ...e ink at the background keep it as transparent base and adjust the color model by CMYK then save as tiff format 6 2 Process the embossed textured printing job from Photoshop For make th job print out...

Page 50: ...TEC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual 2 Choose Filter Stylize Find edges 2 Click Chanel Beside the layer option 51...

Page 51: ...s Ctrl at the computer and one color of CMYK that you want do the embossed result For example take Cyan for make the embossed result just press Ctrl and click Cyan layer 4 Click the create new chanel...

Page 52: ...try and Trade Co Ltd TJ 4080 UV Printer User Manual 5 Then Press Ctrl Delete for more than 10times to filling with black color to the alpha1layer 6 Right click the Alpha1 layer choose Spot color densi...

Page 53: ...switch 8 Go back to the Layer switch off the copy layer 9 Save the file to local with named embossed file png 10 File processed for embossed texture printing finished Then printer will detect the spot...

Page 54: ...m UltraRIP 1 Open the UltraPrint RIP software file printer setup HSR800 make default check the default setting as following 2 Go to UltraRIP Setup Option Advanced Choose General CMS Mode 3 RIP a file...

Page 55: ...f out of the sqaure line it will can not be riped C Right click the image to choose the output size Width Height Be sure that the width is small than 40cm and Height is small than 80cm as the TJ4080t...

Page 56: ...TEC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual E Click Print icon then choose the print resolution and icc profile that matched this resolution Then click print 57...

Page 57: ...te ink and color ink embossed texture result both For print on dark media with white ink underbase A Go to UltraRIP FILE NEW to set up a new template B Click Load image symbel to load a image that pro...

Page 58: ...that the width is small than 40cm and Height is small than 80cm as theTJ4080t max printing size is 40 80cm the machine will get faulty if print over this size D Go to setup option White ink SPOT Adva...

Page 59: ...de Co Ltd TJ 4080 UV Printer User Manual E Click Print icon then choose the print resolution and icc profile that matched this resolution Then click print F Choose the folder to save the riped file an...

Page 60: ...r Manual G The file rip finished for printing 6 4 Load media to printer 1 Power on the machine as Chapter 5 2 Press Back to move the top printer to the front make it automatic stop 3 Press the emergen...

Page 61: ...to the flatbed then move the carrriage out to the media position adjust the gap between the flatbed and media as 3 5mm Keep the gap between the flatbed 3 5mm and media as 5 then Press up the emgency...

Page 62: ...l software be sure the printer is power on and connect with software by status connection HIGH and READY 2 Open the RIP that you want print from control software set the PASS model you want to print t...

Page 63: ...the rip file is 5 color with CMYK White ink so need to click on the white ink print 4 Setup the magin as the media at the flatbed if the X Ymargin is 0 then it will start print from the top 0 left 0...

Page 64: ...TEC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual 6 Start printing 65...

Page 65: ...ition about 15cm by press TO left 2 Fill in some head cleaning solution to the cap station then use the injection to connect with the waste ink tube to flush out the waste ink at the cap station 3 Cle...

Page 66: ...TEC Industry and Trade Co Ltd TJ 4080 UV Printer User Manual 5 Fill in some new clean solution full of cap station without leak out 6 Power off the machine by press the general power 67...

Page 67: ...head is suround by the cap station without leakair Be sure print head is suround by the cap station with cleaning solution for keep wet 8 Open the tape to unblock the waste ink tube and put back to th...

Page 68: ...on video or contact with TJ digital support team when you need further support Do not operation without full understanding TEC INDUSTRY AND TRADE CO LTD Add Buliding 13 Lane 21 Dasheng Road Ningbo Vid...

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