tebben tc10-500-sm Operator'S Manual Download Page 7

SAFETY

GENERAL SAFETY

Remember, YOU are the key to safety. Good 
safety practices not only protect you but also  
the people around you. Make these practices 
a working part of your safety program. Be  
certain that EVERYONE operating this equip- 
ment is familiar with the recommended opera- 
ting and maintenance procedures and follows 
all the safety precautions. Most accidents can 
be prevented. Do not risk injury or death by 
ignoring good safety practices. 

YOU

  are responsible for the 

SAFE

 operation 

and maintenance of your Tebben Rotary 
Cutter.

 YOU 

must ensure that you and anyone 

else who is going to operate, maintain or work 
around the Cutter be familiar with the operat- 
ing and maintenance procedures and related  
 

SAFETY

 information contained in this manual. 

This manual will take you step-by-step through 
your working day and alerts you to all good 
safety practices that should be followed while 
operating your Rotary Cutter. 

1.   Read and understand the 
      Operator's Manual and all 
      safety  signs before operating, 
      maintaining, adjusting or  
      unplugging the Cutter. 
 
2.   Have a first-aid kit available  
       for  use should the need 
       arise and know how to use it. 
 
3.   Have a fire extinguisher 
       available for use should the 
       need arise and know how to  
       use it. 
 
 
 
4.   Wear appropriate 
       protective gear. This 
       list inlcudes but is not 
       limited to: 
       - A hard hat 
       - Protective shoes 
         with slip resistant soles 
       - Protective goggles, glasses 
         or face shield 
       - Heavy gloves 
       - Protective Clothing 
 
5.   Install and secure all guards before starting. 
 
6.   Do not allow riders. 
 
7.   Wear Suitable ear protection 
       for prolonged exposure to  
       excessive noise. 
 
    
 
8.   Place all controls in neutral, stop tractor 
      engine, set park brake, remove ignition key 
      and wait for all moving parts to stop before 
      servicing, adjusting, repairing or unplugging. 
 
9.   Clear the area of people, especially small 
      children, before starting the unit. 
 
10.  Review safety related items annually with all 
        personnel who will be operating or main- 
        taining the Cutter. 

     Rotary Cutter owners must give operat- 

       ing  instructions to operators or employees  
       before allowing them to operate the Cutter, 
       and at least annually thereafter per OSHA 
       (Occupational Safety and Health Administra- 
       tion) regulation 1928.57. 
 

     The most important saftey device on this 

       equipment is a SAFE  operator. It is the  
       operator's responsibility to read and understand 
       ALL  Safety and Operating instructions in the 
       manual and to follow these. All accidents 
       can be avoided. 
 

      In addition to the design and configuration 

       of equipment, hazard control and accident 
       prevention are dependant upon the aware- 
       ness, concern, prudence and proper training 
       of personnel involved in the operation, trans- 
       port , maintenance and storage of equipment. 
       Train all new personnel  and review intructions 
       frequently with existing workers. A person 
      who has not read and understood all operating 
      and safety instructions is not qualified to 
      operate the machine. An untrained operator 
      exposes himself and bystanders to possible 
      serious injury or death.  
 

     Do  not modify the equipment in any way. 

       Unauthorized modification may impair the 
       function and/or safety and could affect the life 
       of the equipment.  
 

      Think SAFETY! Work SAFELY!    

3

Summary of Contents for tc10-500-sm

Page 1: ...SKID STEER MOUNTED ROTARY CUTTER MODEL TC10 500 SM TC10 600 SM OPERATOR S MANUAL AND PARTS BOOK OPERATOR S MANUAL PART 19 6001...

Page 2: ......

Page 3: ...ts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference Model Number___________________________...

Page 4: ...Break In 11 Pre Operation Checklist 11 Field Operation 12 14 Transporting 15 Storage 16 SERVICE AND MAINTENANCE 17 Fluids and Lubricants 17 Greasing 17 Servicing Intervals 18 Service Record 18 Blade R...

Page 5: ...rouble Shooting information contained within the Operator s Manual This manual covers the Tebben Rotary Cutter Models TC10 500 SM and TC10 600 SM Differences are covered and explained where appropriat...

Page 6: ...ccidents Can Be Avoided SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected using the follo...

Page 7: ...rds before starting 6 Do not allow riders 7 Wear Suitable ear protection for prolonged exposure to excessive noise 8 Place all controls in neutral stop tractor engine set park brake remove ignition ke...

Page 8: ...hine when it is running Keep others away 15 Chain guard deflectors are reccomeded during operation 16 Always know what you are cutting Never operate Cutter in an area that has hidden obstacles Remove...

Page 9: ...or around the stored machine 3 Store the unit in a dry level area Support the frame with planks if required SAFETY DECALS 1 Keep safety decals and sign clean and legible at all times 2 Replace safety...

Page 10: ...manual DO NOT operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of...

Page 11: ...re shown in the Illustration below Good safety requires that you familiarize yourself with The various Safety Decals the type of warning and the area or particular Function related to that area that r...

Page 12: ...owly peel back the remaining paper and carefully smooth the remaining portion of the decal in place Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper...

Page 13: ...48 106 Item No 8 Part 60 1451 REMEMBER If Safety Decals have been damaged removed become illegible or parts replaced Without decals new decals must be applied New decals are available from your autho...

Page 14: ...an area that has hidden 7 Never start or operate machine unless sitting obstacles Remove sticks stones wire or on loader seat other objects from working area before starting 8 Clear the area of bystan...

Page 15: ...tion 5 Service and Maintenance 1 Check all nuts bolts and other 2 Use only an Agricultural loader of horsepower fasterners Tighten to their specified within the limits of the machine specified torque...

Page 16: ...an area that has hidden 7 Never start or operate machine unless sitting obstacles Remove sticks stones wire or on loader seat other objects from working area before starting 8 Clear the area of bystan...

Page 17: ...e machine at a safe speed at all times d If the crop or grass is tall cut it twice to obtain the best results This allows the unit to cut less material on each pass 10 Ground speed e When cutting a ne...

Page 18: ...rged in this way and never point the discharge areas toward people animals or property These dis charged objects are propelled at high rate of speed and are moving fast enough to cause serious injury...

Page 19: ...w When transporting the machine review and follow these instructions 1 Be sure all bystanders are clear of the machine 2 Be sure that the machine is securely attached to the loader and all pins are in...

Page 20: ...edure should be followed when pre paring the unit for storage 1 Clear the area of bystanders especially small children 2 Thoroughly wash the machine using a pres sure washer to remove all dirt mud deb...

Page 21: ...k on blades or under the machine unless the tractor engine is off and driveline is disconnected 6 Wear heavy canvas or leather gloves when GREASING handling sharp blades Use the Maintenance Checklist...

Page 22: ...Add as required 2 Check and clean if needed hydraulic quick coupler ends 3 Check for hydraulic leaks and repair if leaking Annually 1 Wash machine 2 Inspect unit for any broken or dam aged parts and...

Page 23: ...3 Stop engine set park brake remove ignition key and wait for all moving parts to stop before dismounting 4 Support the machine with large blocks or safety stands 5 Remove the nut through the access...

Page 24: ...manual from your machine and the model serial number ready PROBLEM CAUSE SOLUTION Blade pan and blades don t turn Broken shear pin Replace shear pin Poor cutting job Traveling too fast Slow down Blad...

Page 25: ...ng the correct parts Use the exploded view and tabular listing of the area of interest to exactly identify the required part USING THE MANUAL Parts data consists of exploded view illustrations and ass...

Page 26: ...5 33 63 45 7 16 41 30 72 53 100 75 61 45 110 80 155 115 9 16 95 70 155 115 220 165 5 8 128 98 215 160 305 220 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 Torque figu...

Page 27: ...1 9 24 10 14 16 15 17 25 29 30 33 34 35 36 20 21 26 27 13 22 12 18 23...

Page 28: ...2 3 4 8 6 5 7 11 38 BLADE PAN AND BLADE ASSEMBLY 24...

Page 29: ...23 32 28 31 42 41 40 43 44 50 46 48 47 37 19 51 45 49 25 SKID MOUNT ROTARY CUTTER PARTS...

Page 30: ...OPTIONAL FRONT WHEEL ASSEMBLY 26 52 53 54 55 56 57 58 59 60 61 62 63 64 Nut not seen in picture 13 51...

Page 31: ...KWASHER 4 20 19 5004 GEARBOX COUPLER 1 21 19 5005 HYDRAULIC MOTOR COUPLER 1 22 19 1048 COUPLER CHAIN 1 23 64 1010 MANUAL CONTAINER 1 24 19 5006 SHIELD 1 25 TZ75 00 141 3 8 16 X 1 HX BLT 2 26 19 5016 3...

Page 32: ...2 60 60 742 EXPAND PIN 1 61 60 741 GREASE FITTING 1 62 60 740 1 63 60 902 1 2 13 X 3 HX BLT 2 13 60 903 3 51 60 906 1 2 13 X 1 1 2 HX BLT 1 1 2 13 HX NUT CENTERLOCK CHAIN GUARD CHAIN 6 DECK OPTIONAL...

Page 33: ...i I i J i 1 f 7 29...

Page 34: ...0 20 08 00SA OS OOSB 07 001 VAR VAR iO OuTPUT CAP GASKET O 30 OUTPUT CAP GASKET 0 i3 LOCKASHER 3 8 i4 15 1 06 008 i1 008 10 CAP SCREW 3 81t 16Xllr SLOTTED FLANGE HEXNUT iIV 14 16 i1 007 07 005 12 003...

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