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Team SILK AX14-45, Instruction Manual

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Team SILK AX14-45 Instruction Manual Download Page 70

 

AX14-45 Flange Facing Machine 

 

 

 

69 

 

APPENDIX A 

CUTTING TOOLS AS APPLIED TO 

PORTABLE MACHINES 

 

As the flange facing machine  is portable  and thus lighter and  less rigid than  its  workshop 

counterpart, the choice of tooling and the rate at which metal can be removed will differ from 

that used in the workshop. Each operator has his own favourite tool shape, rake and nose 

radius, etc. The following gives a general guide to tools and their applications when used on 

a portable machine. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for SILK AX14-45

Page 1: ...ION MANUAL AX14 45 FLANGE FACING MACHINE Revision D TEAM Shap Road Kendal Cumbria LA9 6RU United Kingdom Tel 44 0 1539 729009 Fax 44 0 1539 729359 TEAM is an ISO9001 2008 registered company Copyright 2022 TEAM ...

Page 2: ...ation maintenance and servicing should only be carried out by suitably qualified and experienced personnel The following symbols are used to highlight important areas of this document which relate to potential hazards and residual risks Important statements regarding the use handling or operation of the equipment Warnings to prevent injury to operator and or local personnel Cautions to prevent mis...

Page 3: ...evidence of the purchase date 2 it has been purchased by the user and has not been used for hire purposes 3 it has not been misused or handled carelessly and has been stored and maintained in accordance with any instructions provided by TEAM 4 repairs have not been attempted other than by a member of TEAM service team or by a service provider duly authorised by TEAM to carry out such repairs and 5...

Page 4: ... the equipment 25 5 2 1 Unpacking the machine 25 5 2 2 Mounting base installation 27 5 2 3 Centralising the base within the bore 29 5 2 4 Levelling the base within the bore 30 5 2 5 Machine installation 30 5 2 6 Fitting the surfacing arm 32 5 2 7 Balancing the machine vertical use 34 5 2 8 Setting up the tool 36 5 3 Using the equipment 38 5 3 1 Connection to Air Supply 38 5 3 2 Starting the machin...

Page 5: ...balance 68 APPENDIX A Cutting tools as applied to portable machines 69 APPENDIX B Surface metrology 72 APPENDIX C V Groove measurement 75 APPENDIX D Air motor manufacturers information 77 APPENDIX E Fall Stop Kit 83 1 Technical description 83 2 Specifications 84 3 Safety information 84 4 Installation of the equipment 85 5 Using the Fall Stop Kit 87 6 Fault diagnosis 87 7 Maintenance instructions 8...

Page 6: ...AX14 45 Flange Facing Machine 5 Fig 1 AX14 45 Flange Facing Machine main assembly ...

Page 7: ...AX14 45 Flange Facing Machine 6 Fig 2 AX14 45 Flange Facing Machine exploded view Surfacing arm assembly and toolpost Mounting base assembly Drive hub assembly ...

Page 8: ... AX14 45 Flange Facing Machine is designed to machine full face raised face and grooved flanges from 356mm to 1143mm 14 to 45 in diameter at any location having a minimum pneumatic air supply of 2 9 m3 m at 6 0 bar 102 cfm 87 psi The machine can achieve a variety of surface finishes from 6 3μm RA to 1 6μm RA when turning and 1 6μm RA to 0 8μm RA when polishing The machine can also produce a gramop...

Page 9: ... the assembly Exhaust from the motor is vented downwards through slots that are machined within the drive hub These slots are concurrent to mating slots in the base assemblies to enable sufficient venting The drive from the motor is passed through two intermediate gears to a drive gear on the main bearing under the turntable Air for the motor is fed from the central coupling Fig 3 Drive hub assemb...

Page 10: ...d onto drive hub Drive input to the feed gearbox is transmitted via the mast transfer gear The feed gearbox provides four different tool feed rates selected via the Cutting feed rate push pull selector Traverse direction is selected via the Traverse direction push pull selector which selects traverse IN traverse OUT and neutral N position The neutral N position can be used for manually positioning...

Page 11: ...nge Toolpost feed in and out is provided by a lead screw which is driven by the gearbox output gear The Surfacing arm assembly can achieve cuts to a maximum depth of 1mm 0 040 when machining flanges without bolt holes and 0 5mm 0 020 when machining flanges with bolt holes Alternative tools can be fitted to the tool post depending on the finish and cut required For further information on cutting to...

Page 12: ...djustable ram assemblies are inserted Each ram assembly consists of a series of threaded extensions and jaw blocks These can be assembled in any combination to suit the dimensions required There are two types of jaw blocks four blocks have adjustable heads for setting the machine in position and four have non adjustable heads for extra stability when the machine is finally set within the bore Thru...

Page 13: ...bly Setting strap plate Threaded extension Adjustable jaw block assembly Ram bolt Minimum extension Maximum extension Setting strap plate Threaded extension Ram bolt Minimum extension Maximum extension Non adjustable head jaw assembly Adjustable jaw block assembly Non adjustable head jaw assembly ...

Page 14: ...ional accessories The following optional accessories are available upon request V Groove toolpost and plunge tools V Groove measuring kit Lens polishing kit Vernier measuring kit Ball trammel measuring kit Tube sheet machining kit Fall stop kit ...

Page 15: ... diameter 830 mm 32 7 Maximum rotational diameter 1220 mm 48 0 Depth of flange required to set the base using standard parts 135 mm 5 3 WEIGHTS Machine weight 105 kg 231 lbs Mounting base weight 14 diameter 10 kg 22 lbs Mounting base weight 20 diameter 28 kg 62 lbs Overall machine height above flange face 280 mm 11 Minimum rotational diameter 830 mm 32 7 Maximum rotational diameter 1220 mm 48 0 ...

Page 16: ...MENSIONS Facing range Minimum rotational diameter without cranked tooling 381 mm 15 0 Minimum rotational diameter with cranked tooling not supplied 356 mm 14 0 Toolpost travel 40 mm 1 6 Base gripping range Minimum recommended bore 355 6 mm 14 Maximum recommended bore 1143 mm 45 0 Gearbox feed rate per revolution Position 1 0 18 mm 0 007 Position 2 0 25 mm 0 010 Position 3 0 46 mm 0 018 Position 4 ...

Page 17: ...B A Instantaneous sound pressure level 130 dB Sound power level 101 dB A MOTOR INFORMATION Type MODEC MT30LT0095BCL2F Maximum power output at 95 rpm 3 kW 4 hp Maximum speed free running 168 rpm Minimum recommended air supply 2 9 m3 min 102 cfm 6 0 bar 87 psi Air inlet thread 3 4 BSP ...

Page 18: ... TRAINED PERSONNEL WORKING IN AN INDUSTRIAL ENVIRONMENT THIS EQUIPMENT IS INTENDED FOR USE ON METALS AND ANALOGOUS SUBSTANCES THIS EQUIPMENT IS NOT INTENDED FOR USE ON WOOD PLASTIC OR SIMILAR ANALOGOUS SUBSTANCES USE OUTDOORS THIS EQUIPMENT SHOULD NOT BE USED DURING SEVERE WEATHER CONDITIONS PERSONNEL SHOULD NOT OPERATE THIS EQUIPMENT IN WEATHER CONDITIONS WHICH MAY GIVE RISE TO THE FOLLOWING INAD...

Page 19: ...APPLICABLE HEALTH AND SAFETY REGULATIONS ALWAYS KNOW THE WEIGHT OF THE EQUIPMENT AND THE COMPONENT PARTS REFER TO THE SPECIFICATION PAGE IN THIS MANUAL OR THE MARKING PLATE ON THE EQUIPMENT THE USE OF MECHANICAL LIFTING DEVICES MAY BE A MANDATORY REQUIREMENT FOR LIFTING THIS EQUIPMENT INSTALLATION AND REMOVAL THIS EQUIPMENT IS INTENDED TO BE PORTABLE AND MAY BE USED IN A VARIETY OF LOCATIONS AND O...

Page 20: ...Y NOISE AND IMPAIR THE PERFORMANCE OF THE EQUIPMENT NEVER PLACE ANY BODY PARTS ADJACENT TO AN AIR EXHAUST COMPRESSED AIR FORCED INTO THE SKIN IS DANGEROUS AND MAY RESULT IN A SERIOUS SKIN DISORDER ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE MAKING ANY ADJUSTMENTS TO THIS EQUIPMENT ENSURE THE PNEUMATIC SYSTEM IS ISOLATED AND DE PRESSURISED BEFORE DISCONNECTING ANY HOSES DO NOT...

Page 21: ...e direction of the toolpost as it traverses across the work piece The fully pulled out position N disengages the traverse feed TRAVERSE DIRECTION SELECTOR POSTION TOOL DIRECTION FEED OUT selector fully pushed in Away from centre of work piece FEED IN selector in central position Towards centre of work piece NEUTRAL N selector fully pulled out No movement Traverse direction selector Cutting feed ra...

Page 22: ...positioned along the machining arm by selecting a neutral feed gear and rotating the leadscrew using a suitable hand tool Toolpost axial movement The toolpost movement feed knob determines the vertical position of the tool and the corresponding depth of cut Turn the hand wheel anti clockwise when looking at the end of the handle to move the tool towards the work piece CUTTING FEED RATE SELECTOR PO...

Page 23: ...the machine speed at the desired RPM when the control valve is fully open To set the speed proceed to follow the instructions in section 5 3 1 The filter lubricator oil regulator control is adjusted to provide a lubrication rate of 8 drops every 1 minute at full motor speed Fig 10 Filter lubricator pack controls ...

Page 24: ...in its packing box weighs 265 kg DO NOT ATTEMPT TO MANUALLY MOVE THE MACHINE IN ITS PACKING CASE ALWAYS USE A MECHANICAL LIFTING DEVICE A lifting eyebolt is provided on the machine to enable lifting the assembled machine out of its packing box The weight of the assembled machine is 85 kg DO NOT ATTEMPT TO MANUALLY LIFT THE MACHINE OUT OF THE PACKING CASE ALWAYS USE A MECHANICAL LIFTING DEVICE WHEN...

Page 25: ... BY UNAUTHORISED PERSONNEL THIS EQUIPMENT HAS DANGEROUS MOVING PARTS KEEP WELL CLEAR AT ALL TIMES DO NOT ATTEMPT TO MAKE ADJUSTMENTS WHILE THE EQUIPMENT IS OPERATING ALWAYS STOP AND ISOLATE FIRST THIS EQUIPMENT MAY BE USED IN CONJUNCTION WITH OTHER JOB SPECIFIC EQUIPMENT SUCH AS LIFTING ACCESSORIES AND CUTTING TOOLS SUCH EQUIPMENT MUST BE INSPECTED FOR SUITABILITY PRIOR TO USE DO NOT ATTEMPT TO FE...

Page 26: ...ions are for installing the flange facing and grooving machine in position prior to operating the equipment It is assumed that an appropriate air supply is available for connection to the machine 2 9m3 min 6 0 bar 102 cfm 87 psi 5 2 1 Unpacking the machine Fig 11 Packing case contents ...

Page 27: ...8 Spare bolts pack 19 Toolkit consisting of Set of Allen keys C spanner 38mm AF spanner 19mm AF spanner 10mm AF spanner 46mm AF spanner clocking spike assembly tool holder pack of tips clocking knuckle 20 Air pipe with air control valve 21 Air filter lubricator pack 22 Instruction manual and certificates 23 Ram bolts short for use on 14 base with C spanner The machine and its associated equipment ...

Page 28: ... used in a vertical mode the machine must be balanced see Section 5 2 7 Balancing is not required if the machine is to be operated horizontally or inverted 5 2 2 Mounting base installation The mounting base assembly consists of a central hub extension legs collars ram bolts and jaw assemblies with setting straps When using the correct configuration of extension legs the base can be located in the ...

Page 29: ...olt ensuring that the curved surface faces towards the rambolt Fit a jaw to each ram bolt and secure with the 2 cup point socket set screws Do not over tighten as the jaw blocks must pivot freely 4 Attach the required extension pieces to each rambolt before screwing fully into the base and position at an approximate diameter to suit the bore Note position the adjustable jaws alternately to the fix...

Page 30: ...and clamp in position Fit the knuckle bar knuckle and spike to the outer end of the sighting bar 3 Using the spike select the datum diameter i e raised face V groove or bolt holes and rotate the unit Check the spike follows the datum and adjust if necessary To adjust the base tighten and slacken opposite sets of ram bolts similar to a four jaw chuck operation securing the unit progressively in the...

Page 31: ...t first Turn clockwise to raise the base adjust the other two jaws until the clock reaches the highest reading datum level at all points Re clock the face to ensure a constant reading When achieved the base will be parallel to the flange 2 Recheck that the base is tight enough within the flange and that it is capable of supporting its own weight and that of the drive hub assembly Remove the clocki...

Page 32: ...ater degree of accuracy is required for example when re machining a V groove Remove the nylon location spigot from the bottom of the machine before mounting onto the base assembly Mount the drive assembly onto the base and lightly secure using the four shouldered bolts This allows the machine to be moved until it is accurately centred to the groove Once centred tighten the four shouldered bolts ev...

Page 33: ... off 6mm A F socket head cap screws located on the slide way clamp CAUTION do not remove the cap screws completely see Fig 18 3 Slacken off the 4 off 10mm A F socket head cap screws under the slide way heel clamps see Fig 18 4 Using suitable lifting apparatus lift the surfacing arm onto the drive hub assembly ensuring the surfacing arm is clean and free from debris Position the arm under the slide...

Page 34: ...cated on the slideway clamp and the 4 off heel clamps to secure the surfacing arm 9 When the machine is secure remove the 4 off setting straps Recheck the jaw assemblies WHEN USING THE DTI TO SET THE MACHINE ALWAYS FIT THE SETTING STRAPS TO THE BASE ASSEMBLY IF THIS IS NOT POSSIBLE THE MACHINE MUST BE ADEQUATELY SUPPORTED BY OTHER MEANS UNTIL THE SETTING PROCESS IS COMPLETE REFER TO SECTION 3 1 AN...

Page 35: ...TO THE VERTICAL POSITION SUITABLE LIFTING TECHNIQUES MUST BE EMPLOYED TO AVOID ANY SHOCK LOAD BEING APPLIED TO THE MACHINE AND THE LIFTING EQUIPMENT WHEN POSITIONING THE BASE WITHIN THE BORE TAKE CARE TO AVOID TRAPPING HANDS OR FINGERS 1 Before balancing the machine position the toolpost at the mid cut position This will average the out of balance effect as the toolpost moves along the machining a...

Page 36: ...ights must be adjusted An indication of a balanced machine is to listen for any uneven motor tone as the machining arm passes 12 o clock and 6 o clock a constant tone indicates the machine is in balance If required reposition the weights or add additional weights as necessary Keep checking until satisfied with the balance 5 Make sure all the fasteners are secure before proceeding WHEN SETTING UP T...

Page 37: ...Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Using the standard toolpost see Fig 21 select the appropriate tool for the job see Appendix A 3 Install the tool in one of the two positions on the toolpost Tool feed is achieved by the toolpost feed knob 4 With the tool in position check that there are no obstructions to the tool and saddle Determine the point at which the tool touch...

Page 38: ...AX14 45 Flange Facing Machine 37 Fig 23 Tool post movement UP DOWN Toolpost ...

Page 39: ...ed to set the machine speed at the desired RPM when the control valve is fully open To set the speed proceed as follows 1 Observe all Warnings and Cautions refer to Sections 3 and 5 1 2 Set traverse direction selector to N feed disengaged 3 Connect the air line to the machine and route it away from all moving parts 4 The air motor is located in the centre of the machine assembly Caution to make su...

Page 40: ...ut on the toolpost feed knob 7 Engage the traverse directional indicator to the required position THE MACHINE HAS DANGEROUS MOVING PARTS WHEN OPERATED KEEP WELL CLEAR SHOULD THE AIR SUPPLY FAIL FOR ANY REASON THE OPERATOR MUST SHUT THE AIR CONTROL VALVE SO THAT IT LOCKS IN THE CLOSED POSITION UNTIL THE AIR SUPPLY HAS BEEN RESTORED 8 Start the machine by slowly opening the air supply refer to Secti...

Page 41: ... from the bore ALWAYS USE A MECHANICAL LIFT TO REMOVE THE MACHINE FROM THE FLANGE REMOVE THE MACHINE FROM THE BASE BEFORE LOOSENING THE JAW BOLTS 5 5 STORING THE EQUIPMENT After removing the equipment from the job site the equipment should be thoroughly cleaned and inspected Any faults should be rectified before the equipment is re used or returned to storage After cleaning and inspecting the equi...

Page 42: ...ened 1 Air supply not available Check air supply 2 Air supply is below the minimum required to operate the machine Check air supply 3 Faulty air filter lubrication pack Check operation of gate valve and air control valve 4 Faulty air motor Check operation Refer to manufacturer s literature Replace the motor 5 Faulty gearbox Check operation The machine will not traverse 1 Feed selector incorrectly ...

Page 43: ...hten ram bolts and recheck machine is central 4 Depth of cut too deep Reduce cut 5 Feed rate too high chip thickness too great Reduce tool feed rate 6 Poor tool profile or worn tool Check tool and regrind if necessary 7 Tool and or toolpost not locked in position Check and tighten if required 8 Play in toolpost carriage is too great Check and adjust gib Nil play but free moving 9 Surface arm clamp...

Page 44: ... of the equipment It is recommended that all the tasks should be carried out when specified PERIOD TASK Daily when in use or on completion of a job Clean the equipment Check all components are present refer to packing list in Section 5 2 1 and in good working order Check for correct operation of all the control devices Check all fasteners are properly tight Check and adjust gib strips toolpost and...

Page 45: ...nd check for signs of corrosion or other deterioration Check that all the components are present and in good working order Check main bearing Grease main bearing no need to remove turntable 7 3 RECOMMENDED LUBRICANTS These are the recommended lubricants for the AX14 45 Flange Facing and Grooving Machine Component Lubricant type Product name or specification Air motors Oil Light machine oil Bearing...

Page 46: ... A F Allen key from the base plate caution as the screws are secured into position with Loctite Threadlocker 3 Carefully draw the motor and motor cover away from the gear sleeve and drive hub assembly caution as not to damage the O ring Place in a secure location 4 The re fitting of the motor is the reverse of the removal procedure but take care not to overlook the fitting of the O ring into the g...

Page 47: ... 7 Place in a clean safe location 8 If the drive key becomes displaced it will be necessary to remove the selector shaft and gears To do this remove the black anodised handle and securing nuts remove the keeper plate and securing screw before withdrawing the shaft from the gearbox consult the gearbox drawing in parts list and locate the drive key Inspect the springs and replace if any damage is vi...

Page 48: ...To replace the shear pin in the output shaft remove the Feed Direction black anodised handle by removing the hex locking nuts Slide the output shaft with gear out of the gearbox and drift out the broken pin as above 6 Refit the gear and reassemble 7 Check the action of all gear selections and shafts Replace the gearbox and recheck the operation Fig 25 Gearbox shear pins Gearbox Shear pins Bearing ...

Page 49: ...ost assembly from the surfacing arm and place in a safe location 4 If required the toolpost carriage can be removed from the surfacing arm as follows a Slacken gib strip screws b Remove the four screws from the carriage nut c Slide off the carriage and remove from the surfacing arm To refit The procedure for fitting the toolpost to the surfacing arm is the reverse of the removal procedure Toolpost...

Page 50: ...without the end plate but if it is not replaced the cast iron dovetail slideway may be damaged To replace the end plate 8 Remove the two end plate mounting studs from the end of the surfacing arm 9 Push the mounting stud through the star washer with the concave side facing the thread 10 Position the end plate and screw the studs back into the slideway POSITION THE ENDPLATE SUCH THAT THAT THE STAR ...

Page 51: ...y 53 Surfacing arm assembly 56 Gearbox assembly 58 Mounting base assembly 62 Toolpost assembly 64 Base centraliser assembly 66 Counter balance assembly 68 Fig 28 AX14 45 Flange Facing Machine main assemblies Surfacing arm assembly and toolpost Mounting base assembly Drive hub assembly ...

Page 52: ...AX14 45 Flange Facing Machine 51 Fig 29 Main drive assembly sheet 1 ...

Page 53: ...AX14 45 Flange Facing Machine 52 Fig 30 Main drive assembly sheet 2 ...

Page 54: ...IED KEY 13 FP 0113 1 DRIVE HUB SEAL PLATE 14 FP 0114 1 SHOE PLATE 15 FP 0115 1 CLAMP 16 FP 0119 1 MOTOR SPINDLE SPACER 17 FP 0120 1 LOCATION SPIGOT 18 FP 0121 1 MOTOR COVER 19 FP 0123 1 4800 U MODIFIED 20 FP 0131 2 AIR EXHAUST BLANKING CAP 21 FP 0132 4 SEATING PADS 22 FP 0141 1 LOCATING PIN 23 FP 0142 1 OUTER PRESSER FLANGE 24 FP 0333 1 AIR MOTOR LOCATION SPIGOT 25 CP 0109 4 ARM CLAMPS 26 CP 0141 ...

Page 55: ...D1300 0520 49 16 HEX SOC CSK HEAD SCR M5 x 20 LG 50 2 HEX SOC CSK HEAD SCR M6 x 10 LG 51 2 HEX SOC CSK HEAD SCR M6 x 16 LG 52 4 HEX SOC CSK HEAD SCR 5 16 UNC x 3 4 LG DELETED 53 1 FBS 399 x 3 4 54 1 CT 56 x 3 4 55 2 HEX SOC SET SCR FLAT POINT M5 x 5 LG 57 2 GREASE NIPPLE M6 58 1 SLOTTED SPRING PIN Ø3 x 10 59 4 HELICOIL M6 X 2 5D 60 FP 0140 1 STEEL SEALING RING 61 1 AIR MOTOR 62 FP 0143 1 MOTOR SPI...

Page 56: ...AX14 45 Flange Facing Machine 55 Fig 31 Surfacing arm assembly ...

Page 57: ...0317 1 LEADSCREW NUT 23 CP 0321 SH 1 SHORT SLIDE 24 CP 0145 1 CARRIAGE GIB STRIP 27 2 0 75 OD FLANGED HEADED BUSH 0 5 ID x 0 625 OD x 0 5 LG 28 2 THRUST BEARING RHP FT 1 2 29 4 DOWEL 0 25 OD x 1 5 LG 32 3 PLAIN WASHER M6 33 2 PUSH ON FASTENER M1465 006 34 2 HEX SOC CSK HEAD SCR M5 x 16 LG 35 4 HEX SOC HEAD CAP SCR M6 x 16 LG 36 3 HEX SOC HEAD CAP SCR M6 x 20 LG 37 1 HEX SOC HEAD CAP SCR M6 x 25 LG...

Page 58: ...AX14 45 Flange Facing Machine 57 Fig 32 Gearbox assembly ...

Page 59: ...32T 23 CP 0222 1 INPUT GEAR 24T 24 CP 0223 1 GEAR 20T IN OUT 25 CP 0217A 1 THRUST WASHER 26 CP 0230 1 OUTPUT SHAFT RETAINER 29 CP 0228 1 WORMSHAFT HOUSING EBARING 30 CP 0229 1 CAPTIVE WASHER 31 1 BUSH 1 OD x 3 4 ID x 3 4 LG 32 CP 0275 2 BUSH 1 OD x 3 4 ID x 3 4 LG 33 1 BUSH 3 4 OD x 1 2 ID x 1 2 LG 34 CP 0276 1 BUSH 1 1 8 OD x 7 8 ID x 3 4 LG 35 CP 0277 1 BUSH 5 8 OD x 3 8 ID x 5 8 LG 36 1 BUSH 7 ...

Page 60: ...AR STACK 24T 32T 36T 67 CP 0265 1 30T DRIVE GEAR WITH BOSS 68 1 THRUST WASHER 69 1 SINGLE DIRECTION THRUST BALL BEARING 72 CP 0272 1 40T INPUT GEAR WITH BOSS 73 CP 0273 1 WORMSHAFT 74 CP 0274N 1 INPUT SHAFT 1 2 3 4 N 75 1 EXTERNAL CIRCLIP 16mm 77 2 0 125 DIA ROLL PIN x 1 LG 78 2 SKT SETSCREW DOG POINT M8 x 16 79 2 BUSH 1 OD x 3 4 ID x 3 4 LG 80 CP 0271 1 24T INPUT GEAR WITH BOSS 81 CP 0802 1 LABEL...

Page 61: ...AX14 45 Flange Facing Machine 60 Fig 33 Base assembly sheet 1 ...

Page 62: ...AX14 45 Flange Facing Machine 61 Fig 34 Base assembly sheet 2 ...

Page 63: ...4 8 JAW ADJUSTING SCREW FABRICATION 14 FP 0435 4 JAW 20 FX 0405 4 JAW BLOCK 21 FX 0407 8 RAMBOLT 22 FX 0416 16 INSERT 23 FX 0404 2 CENTRALISING BUSH 24 FX 0417 8 M6 x 15 LG SKT SET SCREW CUP POINT 25 FX 0409 4 JAW 27 FX 0426 1 C SPANNER 30 8 M5 x 12 LG SKT SET SCREW CONE POINT 31 4 M10 x 30 LG FLANGED HEX HD SCREW 32 8 M6 x 20 LG SKT CAP SCREW 33 16 M6 x 15 LG CSK SKT CAP SCREW 34 8 M10 x 20 LG SK...

Page 64: ...AX14 45 Flange Facing Machine 63 Fig 35 Toolpost assembly ...

Page 65: ...OLPOST NUT 10 FXB 0306 1 GIB STRIP 11 AM0812 X 12 1 TOOLPSOT BUSH 12 1 M8 NYLOCK TOOLPOST LOCKNUT 13 3 M8 PLAIN WASHER THRUST 14 1 TOOLPOST DOWEL PIN 15 16 5 M6 HEX NUTS 17 1 M6 x 30 SOC CAP SCR 18 4 M6 x 25 SOC SET SCR 19 2 M6 x 25 SOC CAP SCR 20 2 M5 x 0 8 PITCH x 15 21 2 DIA 6 x 25 DOWEL PINS 22 1 M12 x 70 SOC CAP SCR 23 1 M12 x 50 SOC CAP SCR 24 CP 0833 1 TOOLPOST WARNING PLATE 25 4 BADGE RIVE...

Page 66: ...AX14 45 Flange Facing Machine 65 Fig 36 Base centraliser ...

Page 67: ...TOWER BEARING DUST COVER 2 FP 0604 1 CLOCKING ARM 3 2 TAPER ROLLER BEARING 4 1 HEX NUT 1 UNF 5 CP 0140 1 BEARING BLOCK 6 FY 0436 1 CLOCKING MAST 7 1 1 4 X 3 8 KNUCKLE 8 NOT REQUIRED 9 CP 0417 1 CLOCKING SPIKE 10 BFK 0104 2 FINGER CLAMP 11 2 M10 x 25 LG SKT CAP SCREW 12 3 M10 x 35 LG SKT CAP SCREW 13 CP 0416 1 CLOCKING MOUNT ...

Page 68: ...AX14 45 Flange Facing Machine 67 Fig 37 Counter balance ...

Page 69: ...CRIPTION 1 FW 0532A 1 25mm BALANCE WEIGHT 2 FW 0532 B 1 50mm BALANCE WEIGHT 3 FW 0532 C 1 100mm BALANCE WEIGHT 4 FP 0419 1 COUNTER BALANCE BAR 5 FP 0501 1 COUNTER BALANCE MOUNTING BLOCK 6 6 HEX NUT M30 7 6 WASHER M30 8 1 HEX SOC HEAD CAP SCREW M10 x 50 LG 9 2 HEX SOC HEAD CAP SCREW M10 x 35 LG ...

Page 70: ...thus lighter and less rigid than its workshop counterpart the choice of tooling and the rate at which metal can be removed will differ from that used in the workshop Each operator has his own favourite tool shape rake and nose radius etc The following gives a general guide to tools and their applications when used on a portable machine ...

Page 71: ...AX14 45 Flange Facing Machine 70 TYPES OF TOOL BIT FOR GENERAL PURPOSE AND FINE FINISH ...

Page 72: ...AX14 45 Flange Facing Machine 71 TOOLS FOR V GROOVE PLUNGE MACHINING ...

Page 73: ...irect indications of magnitude required by workshops Of the usual ways of measuring a wave from the deepest individual roughness depth of surface R Max was too dependent on extremes e g dirt or scratches Conventional statistical terms like RMS present instrumental difficulties The compromise is to use Ra previously known as C L A Centre Line Average which can be determined on a purely geometrical ...

Page 74: ...an line is fitted this allows calculation of some surface parameters Assessment Length Assessment length is the total length of surface to be assessed and is the sum of several sampling lengths L Surface Form Most surfaces are made up of three classes of irregularities These are indicated firstly as a composite surface then as constituent parts ...

Page 75: ...cies of machine such as slideway of arm lift Components of surface finish are like a ploughed field Roughness earth and stones waviness ruts left by the plough form curve of the field The two most common terms now in use are Ra C L A Roughness Average Centre Line Average R M S Root Mean Square The two standards in use today to define these are Metric µm micro meter Imperial 63 Root Mean Square By ...

Page 76: ...AX14 45 Flange Facing Machine 75 APPENDIX C V GROOVE MEASUREMENT ...

Page 77: ...AX14 45 Flange Facing Machine 76 ...

Page 78: ...AX14 45 Flange Facing Machine 77 APPENDIX D AIR MOTOR MANUFACTURERS INFORMATION ...

Page 79: ...AX14 45 Flange Facing Machine 78 ...

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Page 81: ...AX14 45 Flange Facing Machine 80 ...

Page 82: ...AX14 45 Flange Facing Machine 81 ...

Page 83: ...AX14 45 Flange Facing Machine 82 ...

Page 84: ... of this equipment is to prevent the machine it is fitted to from falling inside a vessel pipe or similar internal opening should the machine and base fixture break loose from the work piece during use This equipment is intended for use only as a safety device when machining flanges or similar components over unobstructed internal openings This equipment is intended for use on the following standa...

Page 85: ...G MAINTAINING AND SERVICING THIS EQUIPMENT ONLY TRAINED AND COMPETENT PERSONNEL SHOULD INSTALL USE MAINTAIN AND SERVICE THIS EQUIPMENT INTENDED USE OF THIS EQUIPMENT THIS EQUIPMENT IS FOR USE BY PROFESSIONAL TRAINED PERSONNEL WORKING IN AN INDUSTRIAL ENVIRONMENT THIS EQUIPMENT IS INTENDED FOR USE ONLY ON STANDARD VERSIONS OF THE TEAM FLANGE FACING MACHINES THIS EQUIPMENT IS NOT INTENDED FOR USE ON...

Page 86: ... INTENDED TO BE PORTABLE AND MAY BE USED IN A VARIETY OF LOCATIONS AND ORIENTATIONS ALWAYS ENSURE THAT THIS EQUIPMENT IS PROPERLY SUPPORTED AND RESTRAINED DURING THE INSTALLATION AND REMOVAL PROCESS 4 INSTALLATION OF THE EQUIPMENT INSTALLATION ONTO THE TEAM AX14 45 FLANGE FACING MACHINE Inspect the Fall Stop Kit and confirm that it is complete and fit for purpose FALL STOP KIT Inspect the TEAM mac...

Page 87: ...ges fully with the keyway Install the threaded rod and adjust its position so it will overhang the work piece sufficiently to prevent the machine from falling through the opening should the machine clamping system break loose Once adjusted secure the threaded rod in position using the locknut see Fig 2 Fig 2 ...

Page 88: ...justed securely tighten the machining arm and Fall stop kit locknut The Fall Stop Kit is now correctly set ON COMPLETION OF THE WORK THE FALL STOP KIT MUST NOT BE REMOVED FROM THE MACHINE UNTIL THE MACHINE SETTING PLATES HAVE BEEN RE INSTALLED 6 FAULT DIAGNOSIS 6 1 Introduction A fault diagnosis chart is provided to assist the user to identify basic faults The chart is not exhaustive and the recom...

Page 89: ...lowing maintenance tasks are those required to help prevent premature failure of the equipment It is recommended that all the tasks should be carried out when specified PERIOD TASK Daily when in use or on completion of a job Clean the equipment Check that all the components are present and in good working order Check all fasteners are properly tight Returning to storage Complete the daily tasks Pr...

Page 90: ...AX14 45 Flange Facing Machine 89 APPENDIX F BEARING LUBRICATION RU40035UU ...

Page 91: ...AX14 45 Flange Facing Machine 90 APPENDIX G DECLARATION OF CONFORMITY TEAM Furman House Shap Road Kendal Cumbria LA9 6RU England Tel No 44 0 1539 729009 ...

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