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Symptom 

Fault 

Possible Solutions 

Booster fan 

will not turn 

Fan outlet/ducting blocked 

Oil tank isolation valve turned off 

Pump drive belts slipping damaged 

Oil tank suction filter blocked 

With machine safe investigate and clear blockage 

Open valve 

Investigate belt condition and tension 

Replace hydraulic oil and suction filter 

Booster fan 

output low 

Relief valve fault 

Relief valve setting incorrect 

Fan outlet/ducting partially blocked 

Poor route for ducting 

Fan speed control knob incorrectly set 

Tomahawk drum speed too slow 

Investigate relief valve for contamination / damage 

The correct relief valve setting is 220Bar (3190psi) 

With machine safe investigate for blockages 

Ducting route should be as straight as possible 

Turn the control knob anticlockwise to increase speed 

Increase Tomahawk drum speed 

Hydraulic oil 

temperature 

too high 

Cooler power supply cable not connected 

Cooler power supply fuse blown 

Cooler screen blocked with debris 

Cooler temperature sensor failed 

Connect cooler power supply cable to tractor 

Replace fuse 

Clear cooler screen 

Replace temperature sensor 

Excessive 

vibration 

Fan out of balance 

Fan blades damaged 

Fan housing bearings failing 

Fan must be dynamically balanced 

Investigate fan condition 

Investigate condition of fan housing bearings 

Drum will not 

turn 

No oil flow from tractor 

Incorrect oil flow direction from tractor 

No power to machine mounted receiver 

Machine mounted receiver fuse blown 

Damaged hydraulic motor on drum drive 

Damaged quick release coupling 

Engage spool in tractor cab 

Reverse oil flow direction from tractor 

Plug electric cable into tractor 3 pin power socket 

Remove receiver lid and replace 5A rated fuse. 

Replace hydraulic motor 

Replace quick release coupling at tractor connection 

Handheld 

transmitter 

will not switch 

on 

Batteries discharged 

Fault with remote control system 

Slide switch on back of transmitter ‘off’ 

Replace 3 x AAA batteries in handset 

Replace remote control system 

Move switch to ‘on’ position 

13 

BOOSTER FAN AND DRUM FAULT FINDING CHART 

Summary of Contents for Tomahawk 404M

Page 1: ......

Page 2: ...ate Monthly 8 Belt tensioner pivot Single greasing point Monthly 9 Flap operating linkage Lubricate Monthly 10 Hydraulic cylinder pivots on hydraulic deflectors if fitted Two greasing points Monthly 1...

Page 3: ...ntial Health and Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following ha...

Page 4: ...nance of equipment and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is res...

Page 5: ...moval 8 11 5 Drum mountings 8 11 6 Screen replacement 404M 505M only 8 11 7 Rotor removal 9 11 8 PTO shaft 9 11 9 PTO slip clutch 9 11 10 Drum drive belt adjustment 9 11 11 Booster fan pump drive belt...

Page 6: ...811kg 970kg 877kg Minimum tractor power requirement 37kW 45kW 37kW 45kW Sound power level 93db A 93db A 93db A 93db A 1 0 SPECFICIATIONS Heights listed are with the machine on the ground When operatin...

Page 7: ...2 0 EXPLANTAION OF PICTOGRAMS 3 Allow rotor to stop before removing blockage with tool provided Please read instruction book before using the machine Blockage removal tool...

Page 8: ...filters to EN 143 are likely to be adequate 3 11 NOTE If a hydraulic top link is used ensure that the top of the Tomahawk is clear of the cab with the machine fully raised and the top link in the full...

Page 9: ...k hitch system if the optional castor wheels are fitted The normal 3 point linkage system must be used if castor wheels are attached to the machine The machine is designed to use the standard 540 R P...

Page 10: ...e drum rotates in an anticlockwise direction when viewed from the rear This ensures that a the belt drive operates safely and effectively and that b the bale is fed into the rotor in the correct manne...

Page 11: ...efer to Maintenance for the correct clutch setting 9 3 Booster fan Ensure the power supply cables for the oil cooler and remote drum rotation kit are connected to the tractor If a flexible duct is fit...

Page 12: ...control knob at the base of the oil cooler Turning the knob in a clockwise direction reduces fan speed Should oil temperature increase to 45 degrees Celsius the oil cooler will automatically begin to...

Page 13: ...by means of an adjuster attached to the motor bracket If the belts slip persistently check that the drum is not fouling on the back plate If the belts turn over in their grooves or appear to run out...

Page 14: ...e 10 system to damage The filter should be replaced when the indicator on the gauge fitted to the top cover reads 1 4 bar the top of the green section on the gauge To replace the element remove the 3...

Page 15: ...es of material see Fig 2 b A straw chute suitable for dry materials where a greater discharge height distance is required see Fig 3 Included in both kits are the deflector on off flap and operating li...

Page 16: ...ammers blades worn 404M 505M Sharpen or replace blades Tilt drum at steeper angle shorten toplink Increase oil flow rate from tractor to Tomahawk Rotate drum in correct direction Fit more bale gripper...

Page 17: ...n Cooler screen blocked with debris Cooler temperature sensor failed Connect cooler power supply cable to tractor Replace fuse Clear cooler screen Replace temperature sensor Excessive vibration Fan ou...

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