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409-10060 

Rev D 

of 11 

3.3.

 

Battery Cartridge 

 

Do not short circuit the contacts or expose the cartridge to water, oil, or solvents. 

 

Do not disassemble or attempt to repair the battery cartridge. 

 

Do not dispose of the battery cartridge in a fire. 

 

Do not drop or mishandle the battery cartridge. 

 

Do not leave the cartridge in an area where it will be exposed to temperatures greater than 60 °C [140 
°F] for an extended period. 

 

The battery has a limited life. When the crimping capacity becomes about one-half that of the original 
capacity, replace the battery. 

 

If the battery is stored without being charged, natural drainage will cause the power to be reduced (the 
battery should be completely re-charged every three months if not in use). 

3.4.

 

Battery Cartridge Charger 

NOTE 

Unit is designed for charging the battery cartridge in the pump kit only.

 

 

 

The LED indicator is solid amber while the unit is charging the battery. The indicator turns a solid green 
color when charging is complete. 

 

Allow battery cartridges to cool completely before charging. 

 

Allow at least 15 minutes between charges when charging several cartridges in succession. 

 

Charge  the  batteries  at  an  ambient  temperature  of  20  to  25  °C  [68  to  77  °F]  (charging  time  is 
approximately one hour). 

 

Never short circuit the output terminals. 

 

Do not expose charger to water, oil, or solvents. 

 

Do not disassemble the charger, attempt to modify it, drop it, or otherwise mishandle it. 

4.

 

OPERATION 

4.1.

 

Battery Charging 

1.  Insert the plug end of the charger into a power source of the correct voltage for the charger. The LED 

indicator on the charger will be solid green, indicating the charger is in “stand by” mode and is ready to

 

charge a battery. 

CAUTION 

DO NOT plug the charger into a generator. This will probably cause the fuse in the charger to "short," and the charger will not 
operate.

 

2.  To charge a drained battery, insert the battery into the charger until the LED indicator registers a solid 

amber (this indicates the battery is being charged and will be completed in approximately one hour). 

 

The LED indicator will register solid green when charging is complete. 

 

Charge only appropriately cooled batteries. 

 

NOTE 

Do NOT leave the battery in the charger to cool.

 

If the fault indicator flashes, the battery is faulty or damaged, and should be replaced. 

NOTE 

For technical questions or difficulty in operation, call the SUPPORT CENTER at the number on the bottom of page 1. 

 
 
 
 

 

Summary of Contents for 1804116-1

Page 1: ...Battery Powered Pump PN 1804116 1 5 2 2 Battery Cartridge PN 2844327 1 5 2 3 Battery Charger PN 2844328 5 2 4 Replacement Controller PN 1804117 1 5 3 OPERATING PRECAUTIONS 5 3 1 Rechargeable Pump 5 3...

Page 2: ...battery into a pocket tool pouch or tool box with conductive objects Conductive objects may create a short circuit and damage the battery Do not place a battery on moist ground or grass Moisture may c...

Page 3: ...t Never insert hands into installed equipment Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL F...

Page 4: ...battery charger Pump Kit PN1804111 3 has a 220 Volt 50 Hz battery charger When reading this manual pay particular attention to DANGER CAUTION NOTE statements DANGER Denotes an imminent hazard which m...

Page 5: ...coupler has become dirty clean it carefully before connecting it engaging the coupler when foreign objects are present will damage the seals and lead to oil leakage from the connection Make sure the...

Page 6: ...al cartridges in succession Charge the batteries at an ambient temperature of 20 to 25 C 68 to 77 F charging time is approximately one hour Never short circuit the output terminals Do not expose charg...

Page 7: ...or two battery cartridges must be inserted into the cartridge slots since they are connected in series 4 3 Attaching the Hydraulic Hose 1 Attach the female coupler of the hydraulic tool to the male co...

Page 8: ...Figure 5 NOTE When hydraulic power reaches 68 95 MPa 10 000 psi the motor shuts off and compression is complete Figure 5 4 6 Guide to Crimping Capacity NOTE The following values are approximate and c...

Page 9: ...applicable add hydraulic oil If contamination of the oil is observed replace the hydraulic oil completely approximately one liter ConocoPhillips Super Hydraulic Oil MV32 is recommended NOTE Pump is sh...

Page 10: ...another type of oil is used Figure 7 6 TROUBLESHOOTING 1 Replace battery before considering other causes a Power to the pump is provided by the battery b Low battery power will not allow the pump to p...

Page 11: ...tery 2 Allow pump to cool Repair leak 3 Replenish hydraulic oil 4 Consult SUPPORT CENTER for repair service Piston does not retract to lowest position Defective circuit board Remote control connection...

Page 12: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 1804111 1...

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