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408-2823 

Rev

 AB

 

of 13

 

4.

 

INSPECTING THE CRIMP 

 

Verify that the crimp dot code on the color-coded insulation indicates the crimping chamber used (see 
Table 1). 

 

Verify that the crimp is centered on the wire barrel (Figure 5). 

 

Make sure that the wire insulation does not enter the wire barrel (Figure 5)

 

Verify that the wire end is flush with or slightly beyond the end of the wire barrel (Figure 5). 

Figure 5: Inspecting the crimp

 

 

Terminal 

Splice 

Wire insulation does not enter wire barrel 

Wire end extends slightly beyond end of wire barrel 

Crimp is centered on wire barrel 

Crimp dot code (one dot shown) 

5.

 

MAINTENANCE AND INSPECTION 

The hand tool is inspected before it is shipped. Inspect it immediately upon arrival at your facility to ensure that 
the tool has not been damaged during shipment. 

Perform a maintenance and inspection program at least once a month to ensure dependable and uniform 
terminations. Base your frequency of inspection on the following: 

 

The care, amount of use, and handling of the hand tool. 

 

The presence of abnormal amounts of dust and dirt. 

 

The degree of operator skill. 

 

Your own established standards. 

Summary of Contents for TETRA-CRIMP 59824-1

Page 1: ...t our website at www te com 408 2823 22 JUN 2022 Rev AB PROPER USE GUIDELINES Cumulative trauma disorders can result from the prolonged use of manually powered hand tools Hand tools are intended for o...

Page 2: ...ion sheet are in millimeters with inches in brackets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors Figure 2 Terminals and spli...

Page 3: ...81 105 150 2 12 10 4 32 5 59 170 220 9 13 359 1 Tools with revision AA and later do not have crimp dot codes 2 DESCRIPTION Each hand tool features two crimping dies a spring loaded locator assembly an...

Page 4: ...the locator assembly away from the upper crimping die slightly and hold If crimping a terminal position the wire barrel in the appropriate crimping chamber between the locator assembly and the upper d...

Page 5: ...While holding the wire in place squeeze the tool handles together until the ratchet releases Allow the tool handles to open fully 8 Remove crimped terminal or splice from the tool 9 If crimping a spli...

Page 6: ...not enter wire barrel 4 Wire end extends slightly beyond end of wire barrel 5 Crimp is centered on wire barrel 6 Crimp dot code one dot shown 5 MAINTENANCE AND INSPECTION The hand tool is inspected be...

Page 7: ...chedule Tool is used Lubricate Daily production Daily Daily occasional Weekly Weekly Monthly Visual inspection 1 Close the tool handles until the ratchet releases and then allow them to open freely If...

Page 8: ...O GO Red 1 981 1 988 0780 0783 2 181 2 184 0859 0860 4 69 185 Blue green 2 336 2 344 0920 0923 2 537 2 540 0999 1000 5 33 210 Yellow black 3 251 3 258 1280 1283 3 451 3 454 1359 1360 6 85 270 1 Remove...

Page 9: ...cated with a thin coat of any good SAE 20 motor oil If not return the tool for further evaluation and repair See section 7 REPLACEMENT AND REPAIR Figure 7 Gaging the crimping chamber 6 CONVERTING OLD...

Page 10: ...408 2823 Rev AB 10 of 13 Figure 8 are listed in See Table 6 on page 11 for part numbers and descriptions...

Page 11: ...Connectivity to ensure quality and reliability Order replacement parts through your TE representative You can also order parts by any of the following methods Go to TE com and click the Shop TE link...

Page 12: ...408 2823 Rev AB 12 of 13 Figure 8 Customer replaceable parts See Table 6 on page 11 for part numbers and descriptions...

Page 13: ...andle ratchet 1 10 2217548 1 Handle plastic 1 11 1583388 1 Pawl ratchet 1 12 9 59558 0 Pin grooved 1 13 Pin 1 14 Link toggle 2 15 Pin toggle link 2 16 310690 1 Spring extension 1 17 852980 1 Label vin...

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