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408-9279 

Rev F

 

of 7

 

3.1.

 

Installing Lower Die Assembly 

1.  Squeeze the tool handles together until they bottom. Then allow them to open fully. 

2.  Hold the hand tool frame so that the back of the tool is facing you and note the socket head screw 

located in the lower die platform (see Figure 3). 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 3 

3.  Slide the lower die onto the lower platform, ensuring that the drilled holes on the side of the lower die 

line up with the socket head screw. 

NOTE 

If the lower die will not seat on the lower die platform with the drilled hole aligned with the socket head screw, use the hex wrench to turn 
the screw either in or out until the set screw does not protrude from either side of the lower tool jaw.

 

4.  With the lower die in place, turn the socket head screw (on the die platform) clockwise until snug. Do 

NOT overtighten. 

3.2.

 

Installing Upper Die Assembly 

1.  Remove the die retaining screw from the die assembly. 

2.  Position the upper die in upper die platform of the tool. Thread the die retaining screw through the 

mounting hole in the top of tool and tighten the screw until it is snug but NOT secured. 

3.  While guiding the upper die into alignment with the lower die, slowly close the tool handles until the 

dies bottom. 

4.  Tighten the upper die retaining screw until the die is secure. 

5.  Squeeze the tool handles together until the ratchet releases. Allow the tool handles to open fully. The 

tool is now ready for use. 

 

CRIMPING PROCEDURE 

1.  Refer to the table in Figure 2, select a wire of the specified size and strip the wire to the dimension 

provided. Do NOT nick or cut the wire strands. 

2.  Select an applicable contact (see Figure 2). 

3.  Hold the tool so the front of the tool is facing you.    

 

Summary of Contents for Faston Series

Page 1: ...DESCRIPTION Each die assembly consists of an upper die crimper and a lower die anvil a retaining screw on the upper die and a hex wrench for securing the lower die to the platform of the hand tool fra...

Page 2: ...3 135 250 In Line Recpt 520184 520183 1 Dot 5 84 230 250 In Line Recpt 520264 520263 1 Dot 3 43 135 250 In Line Tab 520103 520102 1 Dot 4 19 165 250 Flag Recpt 520129 520128 Plain No Mark 16 14 6 60 2...

Page 3: ...ket head screw on the die platform clockwise until snug Do NOT overtighten 3 2 Installing Upper Die Assembly 1 Remove the die retaining screw from the die assembly 2 Position the upper die in upper di...

Page 4: ...f the wire end must face outward and the mating end must seat on the locator Figure 4 7 Squeeze the tool handles sufficiently to hold the terminal firmly in place without deforming it 8 Insert a prope...

Page 5: ...ttened chipped cracked worn or broken areas If damage is evident the dies must be repaired before returning them to service Refer to Section 6 REPLACEMENT AND REPAIR 5 3 Gaging the Crimping Chamber Th...

Page 6: ...ACEMENT AND REPAIR The parts listed in Figure 7 are customer replaceable A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary Order replacemen...

Page 7: ...Size Column from 22 16 to 22 18 Relocate several figures to more closely align with applicable text Split original Figure 5 into 2 figures changed references and Figuring numbering accordingly Removed...

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