409-35013
Rev A
7
of 8
4.2.
Machine Cycle with a Defective Crimp as Determined by the CQM:
CAUTION
When the DCCM severs a bad crimp, the operator must open the guard and remove the severed terminal.
Failure to remove
the severed terminal could interfere with proper application of future crimps
.
1. Place the stripped wire through the opening in the guard insert, through the DCCM cutting window and
against the wire stop of the applicator.
2. Press the foot switch.
The terminator cycles to apply a terminal to the wire.
The CQM analyzes the crimp and determines that it does not conform to the learned requirements.
3. The CQM activates the DCCM which severs the defective terminal from the wire.
4. Open the guard and remove the severed terminal from the crimping area.
5. Close the guard and clear air via the CQM screen.
5.
ADJUSTMENTS
Both the insert in the machine guard and the DCCM module are adjustable to properly align the windows in the
guard and the DCCM with the applicator crimping area.
Proper alignment will ensure that the wire is in the
correct place when the machine is cycled
.
DANGER
To avoid personal injury, ALWAYS disconnect electrical and air supplies before performing adjustments.
5.1.
DCCM Adjustment
The DCCM should be adjusted before adjusting the guard insert. To adjust the position of the DCCM proceed
as follows:
NOTE
The applicator to be used in the machine must be installed in the machine prior to adjusting the DCCM or the machine guards.
Install the applicator in the machine according to the instructions packaged with the applicator.
Horizontal Adjustment
1. Install the applicator in the machine according to the instructions packaged with the applicator.
2. Observe the position of the DCCM cut window relative to the height of the applicator anvil.
The bottom of the window should be in line with, or just below, the top of the anvil and centered right
to left with respect to the anvil.
3. Pivot the DCCM
unit away from the applicator by means of the unit’s detent hinge.
4. Loosen the screws holding the DCCM mounting bracket to the applicator base plate until the bracket
can move right to left.
5. Adjust the mounting bracket position until the DCCM cut window, when the DCCM is rotated back into
the operating position, is centered relative to the applicator anvil.
6. Tighten the DCCM mounting bracket screws securely.
Vertical Adjustment
1. With the DCCM unit in the normal operating position, loosen the screws holding the DCCM to the
DCCM mounting bracket.
2. Adjust the vertical position of the DCCM unit until the bottom of the cut window is in line with or just
below the top of the applicator anvil.
3. Tighten the DCCM unit screws securely.
4. Double-check the vertical and horizontal position of the DCCM cut window.
If adjustments are still required, repeat necessary steps above
