Instruction Sheet
408--7114
1
of 4
.
2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company
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TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
21 MAR 12 Rev B
Hand Crimping Tool 90084
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended--use, production operations is available.
Figure 1
Crimper
Jaws
Anvil
Jaws
Ratchet
1. INTRODUCTION
Hand Crimping Tool 90084 is designed to crimp the
loose piece (LP) Tab Receptacle terminals listed in
Figure 2. Read these instructions thoroughly before
crimping any terminals.
All dimensions in this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
This tool features two crimper jaws, two anvil jaws, a
terminal locator, and a ratchet.
The terminal locator positions the terminal between
the crimping jaws.
The ratchet ensures full crimping of the terminal.
Once engaged, the ratchet will not release until the
tool handles have been fully closed.
The crimping jaws bottom before the ratchet
releases. This is a design feature that ensures
maximum electrical and tensile performance of
the crimp. Do NOT re--adjust the ratchet.
3. CRIMPING PROCEDURE
Refer to the chart in Figure 2 and select wire within
the specified wire size and insulation diameter. Strip
the wire to the length indicated --do NOT cut or nick
the wire strands.
Wire Strip Length
3.57 [.141]
Insulation
Barrel
Wire
Barrel
Tab Receptacle
WIRE
TERMINAL NO.
SIZE (AWG)
INSUL DIA
LP
STRIP
60560
60477
60561
60436
24 to 20
1.02 to 2.03
[ 040 to 080]
60578
60524
[.040 to .080]
61403
60524
60751
60530
Figure 2
NOTE
i
CAUTION
!
