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409-1950 

Rev G 

of 22 

2.4.

 

Accessories 

The accessories for the pump shown in Figure 3 are available separately. 

The pump accepts interchangeable crimping heads, and the crimping heads accept interchangeable die 
assemblies, except Crimping Head 69069 (which has self-contained dies). Use of a latch pin kit eliminates the 
possibility of misplacing the standard latch pin supplied with the crimping head.  

The handle control and foot control are available to operate the crimping head. If the pump is used in portable 
applications, the handle control may be preferable. The handle control is available with or without a hose 
assembly. The handle control is connected to the pump hydraulically (by the hose or use of the hose assembly) 
and electrically (by the cordset), and the crimping head is connected to the handle control. If the pump is used 
in stationary applications, the foot control may be preferable. The foot control is connected to the pump 
electrically, and the crimping head is connected to the pump hydraulically (by use of the hose assembly). 

The multi-directional valve allows more than one crimping head (a maximum of three or six is available) to be 
operated from the pump. A separate hose assembly is needed to connect each crimping head to the multi- 
directional valve and to connect the multi-directional valve to the pump. The multi-directional valve can only be 
operated by the foot control. 

Refer to the following paragraphs for part numbers and descriptions. 

Figure 3: Accessories 

 

 
 

 

Summary of Contents for 69120-1

Page 1: ...4 2 3 Specifications 4 2 4 Accessories 7 3 RECEIVING INSPECTION 10 4 SETUP 10 4 1 Installing the Casters 10 4 2 Filling the Hydraulic Fluid Reservoir 11 4 3 Preparing the Hydraulic Connections 11 4 4...

Page 2: ...tch in moving parts of the equipment Never alter modify or misuse the equipment Read and understand the entire manual before using the tool Two people are required to lift the pump SUPPORT CENTER CALL...

Page 3: ...complete unit Read the following instructions carefully before operating the unit The performance of the unit depends largely on information contained in this customer manual and operator training and...

Page 4: ...facture For example if the date code marked on a tool is 2133 the tool was made in the 33rd week of 2021 2 2 Functional Before each cycle can be started the RESET switch of the handle control or foot...

Page 5: ...Oil pressure Oil delivery per minute Bar PSI Liters Cubic inches 7 100 10 7 650 69 1000 1 3 80 345 5000 1 1 70 579 8400 0 9 55 Figure 2 shows the oil delivery rate at different pressure levels Figure...

Page 6: ...A Pressure output 579 bar 8400 psi max Reservoir capacity 7 57 liters 2 gallons Pressure switch setting 552 579 bar 8000 8400 psi Relief valve setting 586 600 bar 8500 8700 psi Voltage drop 0 2 V for...

Page 7: ...ol is connected to the pump hydraulically by the hose or use of the hose assembly and electrically by the cordset and the crimping head is connected to the handle control If the pump is used in statio...

Page 8: ...4 6 15 Without hose assembly cordset 2 59908 1 6 4 21 Hydraulic Hose Assembly The hose assembly is a hose with male quick disconnect coupler and protector cap on each end Table 6 Hydraulic hose assem...

Page 9: ...s and splices 8 2 AWG 58445 1 408 9598 SOLISTRAND terminals 250 600 MCM 69065 408 2452 AMPOWER SOLISTRAND and STRATO THERM terminals and splices 8 4 0 AWG 69066 408 2453 AMPLI BOND PLASTI GRIP heavy d...

Page 10: ...s evident file a claim against the carrier and notify TE Connectivity 2 Check all components to make sure that they are secure 3 Check all wiring for loose connections cuts or other possible causes of...

Page 11: ...57 F 221 C 430 F 28 0 1 max 0 05 Table 12 Approved brands of hydraulic oil Brand Manufacturer Hydro Drive HP 200 EF Houghton and Co DTE 25 Mobil Oil Co Tellus 46 Shell Oil Co Rando Oil HD 46 Texaco In...

Page 12: ...r end to the pump Figure 4 If using the handle control with a hose assembly included attach the hose assembly to the pump Figure 5 2 Mate the quick disconnect couplers and tighten the collar 3 Attach...

Page 13: ...n the collar 2 Attach the other end of the hose assembly to the crimping head according to the instructions included with the crimping head 3 Plug the foot control into the pump 4 If the crimping head...

Page 14: ...ructions included with the crimping head Figure 7 Using the multi directional valve 4 5 Disconnecting Accessories Before removing any accessory from the pump or a hose assembly ALWAYS depress the DUMP...

Page 15: ...ir rated capacities CAUTION Oil flow must be unobstructed between the pump and the crimping head Make sure that all couplers are fully mated and tightened For the pump DANGER NEVER operate the pump wi...

Page 16: ...luded with the crimping head or die assembly 6 Depress the RUN switch again to close the dies just enough to hold the terminal or splice in place Then release the switch The dies remain partially clos...

Page 17: ...dirt as possible Keep all hose connections free of dirt and grime Keep the breather hole of the oil filler cap clean and unobstructed at all times Keep all accessories that are connected to the pump c...

Page 18: ...iller cap Any dirt or dust caught in the oil could damage the polished surfaces and precision fit components of the pump Remove the oil filler cap Check that the oil level is 12 7 mm 50 in from the to...

Page 19: ...embly off of the hydraulic fluid reservoir Refer to Figure 8 Figure 8 Motor and pump assembly 5 Clean the inside of the reservoir Rinse the filter until it is clean 6 Fill the reservoir with approved...

Page 20: ...8000 and 8400 psi and the pump cycles properly no adjustment of the pressure switch is necessary If the reading is out of the required range loosen the locknut on the pressure switch and turn the adju...

Page 21: ...he four screws and brush assembly cover plate from each side of the motor 3 Remove the two brush holder caps and brush assemblies 4 If either brush is 3 17 mm 0 125 in or less in length replace the br...

Page 22: ...Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 1 800 522 6752 Table 13 Customer replaceable parts Part number Des...

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