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408-1745

6

 of 7

Rev 

D

7.4. Crimping Head Check-Out Procedure

If the ram fails to return to the DOWN position after 
completion of a crimping cycle, the cause may be in 
the crimping head. To determine whether or not the 
trouble is in the crimping head, release pressure in the 
power unit. If the ram retracts, the trouble is not in the 
crimping head. If ram does NOT retract, return the 
crimping head to Tyco Electronics for repair. See 
Section 8, REPLACEMENT AND REPAIR.

8. REPLACEMENT AND REPAIR

Customer-replaceable parts are listed in Figure 9. A 
complete inventory can be stocked and controlled to 
prevent lost time when replacement of parts is 
necessary. Order replacement parts through your TE 
Representative, or call 1-800-526-5142, or send a 
facsimile of your purchase order to 1-717-986-7605, or 
write to:

CUSTOMER SERVICE (038-035)

 

TYCO ELECTRONICS CORPORATION

 

PO BOX 3608

 

HARRISBURG PA 17105-3608

Tools may also be returned for evaluation and repair. 
For tool repair service, contact a TE Representative at 
1-800-526-5136.

9. REVISION SUMMARY

Since the previous release of this document, the gage 
member dimensions (“B”) were revised.

2

13

14

25

12

8

31

30

29

22

23

26

19

15

11

21

10

22

Figure 9 (Cont’d)

Summary of Contents for 69069

Page 1: ...uses the indenter and retains the terminal assembly for crimping a latch which allows pivoting of the yoke on the pivot pin typically required for splice terminations a cylinder which contains the hea...

Page 2: ...p wires to the dimensions listed in Figure 3 CAUTION Do not use wires with nicked or missing conductor strands 6 CRIMPING PROCEDURE WIRE SIZE WIRE STRIP LENGTH Terminals Butt and Parallel Splices Min...

Page 3: ...l or splice When crimping terminals and parallel splices the end of the wire must be flush with or extend slightly beyond the end of the wire barrel When crimping butt splices wire must be visible thr...

Page 4: ...ect for cracks especially at the corners of the yoke and around the top of the cylinder 3 Inspect pivot pin holes and latch pin holes for wear Replace parts as needed 4 Activate power unit Raise ram t...

Page 5: ...3 4 391 4 394 1729 1730 5 56 219 2 4 83 190 5 18 204 4 826 4 834 1900 1903 5 179 5 182 2039 2040 6 35 250 408 1745 5 of 7 Rev D Figure 7 Indenter in Full Up Position Plug Gage Detail A Detail B GO Gag...

Page 6: ...r replaceable parts are listed in Figure 9 A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary Order replacement parts through your TE Repres...

Page 7: ...04029 SPRING 1 15 3 21028 5 PIN Roll 094 Inches Dia X 438 Inches Long 1 19 1 21045 3 RING Retaining 2 21 2 21028 4 PIN Roll 078 Inches Dia X 812 Inches Long 1 22 21045 8 RING Retaining 4 23 301710 PIN...

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