background image

Latch

Thumb Knob

Dust Cap

Hose  Assembly 

 

or  Handle Control

Collar

Nest Wheel

 

Lock

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All Rights Reserved
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TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product and/or company names may be trademarks of their respective owners. 

1

 of 7

Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

 

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

 

For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

408-1745

 

 

Hydraulic Crimping Head 69069

   

  19  DEC 12  Rev D

Figure 1

1. INTRODUCTION

This instruction sheet provides application, 
maintenance, and inspection procedures for DYNA-
CRIMP* Crimping Head 69069 (see Figure 1). The 
tool is used to crimp SOLISTRAND* Terminals and 
splices onto solid or stranded copper wire sizes 8 
AWG through 4/0 AWG. See Instruction Sheet 

 

408-9786.

The crimping head is designed for use with Hydraulic 
Power Unit 69120-[ ] described in Customer Manual 
409-1950. Read these instructions, and all applicable 
references, before inserting the nest or indenter and 
crimping any terminals or splices.

NOTE

 

Dimensions on this sheet are in millimeters [with inches 

in brackets]. Figures and illustrations are for reference 

only and are not drawn to scale.

Reasons for reissue are provided in Section 9, 
REVISION SUMMARY.

2. DESCRIPTION

Main components of the crimping head are: a yoke 
which houses the indenter and retains the terminal 
assembly for crimping, a latch which allows pivoting of 
the yoke on the pivot pin (typically required for splice 
terminations), a cylinder which contains the head's 
hydraulic chamber, a piston (ram) which holds and 
controls the indenter, and a quick connect/disconnect 
coupler (cylinder half) which mates with the coupler on 
hose or handle control to release or supply pressure.

DANGER

 

To avoid personal injury when using DYNA-CRIMP 

equipment:

- Do NOT modify the crimping equipment in any 

way.

- Use only the nest and indenter, terminals, and 

wire specified for the head.

- Do NOT perform repairs other than those 

specified in the instructional material supplied with 

the equipment.

3. CRIMPING HEAD INSTALLATION

Each crimping head is shipped with a coating of 
lubricating oil to prevent rust and corrosion. Wipe the 
oil off before installing the crimping head on the power 
unit. Note that the crimping head is shipped without oil 
inside the cylinder. To install crimping head, proceed 
as follows.

DANGER

 

Make sure that hydraulic pressure to hose or handle 

control is released and that power supply is 

disconnected to electric power unit, if applicable.

1. Thoroughly clean the coupling area of the handle 
control or hose assembly and crimping head.

2. Remove protective dust caps from both quick 
connect/disconnect couplers.

3. Hold hose or handle control vertically to prevent 
oil spillage. Attach hose or handle control to 
coupling section on head. Thread properly and 
tighten the collar.

CAUTION

 

Oil flow must be unobstructed between power unit and 

crimping head. Make sure that all couplers are fully 

mated and tightened.

NOTE

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Summary of Contents for 69069

Page 1: ...uses the indenter and retains the terminal assembly for crimping a latch which allows pivoting of the yoke on the pivot pin typically required for splice terminations a cylinder which contains the hea...

Page 2: ...p wires to the dimensions listed in Figure 3 CAUTION Do not use wires with nicked or missing conductor strands 6 CRIMPING PROCEDURE WIRE SIZE WIRE STRIP LENGTH Terminals Butt and Parallel Splices Min...

Page 3: ...l or splice When crimping terminals and parallel splices the end of the wire must be flush with or extend slightly beyond the end of the wire barrel When crimping butt splices wire must be visible thr...

Page 4: ...ect for cracks especially at the corners of the yoke and around the top of the cylinder 3 Inspect pivot pin holes and latch pin holes for wear Replace parts as needed 4 Activate power unit Raise ram t...

Page 5: ...3 4 391 4 394 1729 1730 5 56 219 2 4 83 190 5 18 204 4 826 4 834 1900 1903 5 179 5 182 2039 2040 6 35 250 408 1745 5 of 7 Rev D Figure 7 Indenter in Full Up Position Plug Gage Detail A Detail B GO Gag...

Page 6: ...r replaceable parts are listed in Figure 9 A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary Order replacement parts through your TE Repres...

Page 7: ...04029 SPRING 1 15 3 21028 5 PIN Roll 094 Inches Dia X 438 Inches Long 1 19 1 21045 3 RING Retaining 2 21 2 21028 4 PIN Roll 078 Inches Dia X 812 Inches Long 1 22 21045 8 RING Retaining 4 23 301710 PIN...

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