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408-1610

7 of 11

Rev M

Use only the crimped items that meet the conditions 
shown in the ACCEPT column.

REJECT terminals, splices, and spare wire caps can 
be avoided through careful use of instructions and by 
performing regular tool maintenance as instructed in 
this document.

NOTE

i

Locators in Crimping Tools 69692-1 and 69693-1 

are locked in the down position. Refer to Instruction 

Sheet 408-7424 for crimp height inspection of 

these tools.

7. MAINTENANCE AND INSPECTION

TE recommends that a maintenance/inspection 
program be performed periodically to ensure 
dependable and uniform terminations. Tools should be 
inspected at least once a month. Frequency of 
inspection may be adjusted to suit your requirements 
through experience. Frequency of inspection is 
dependent upon:

1. The care, amount of use, and handling of the tool.

2. The type and size of the products crimped.

3. The degree of operator skill.

4. The presence of abnormal amounts of dust and 
dirt.

5. Your own established standards.

All tools are inspected before packaging. Since there 
is a possibility of tool damage in shipment, new tools 
should be inspected in accordance with Section 7 
when received in your plant. Due to the precision 
design, it is important that no parts of these tools be 
interchanged except those replacement parts listed in 
Figure 13.

7.1. Cleaning

The tool should be immersed (handles partially 
closed) in degreasing compound to remove 
accumulated dirt, grease, and foreign matter.

NOTE

i

Make certain the degreasing compound does not 

attack paint or plastic materials.

Remove remaining degreasing compound with a lint 
free cloth. When degreasing compounds are not 
available, tool may be wiped clean with a lint free 
cloth. Relubricate tool, as instructed in Paragraph 7.3 
before placing it back in service.

7.2. Visual Inspection

1. Visually inspect the tool for missing parts, then 
operate the tool and note the return action of the 
spring-loaded handles. If parts are missing or 
defective, refer to Figure 13 for customer 
replaceable parts.

Flattened

Broken Corner

Chipped

Edge

Pitted

Figure 8

2. Visually inspect the die closure surfaces for 
flattened, broken, pitted, or chipped conditions. 
Although dies may gage within permissible limits, 
worn or damaged die closure surfaces are 
objectionable and can affect the quality of the crimp. 
Examples of possible damaged die closure surfaces 
are shown in Figure 8.

7.3. Lubrication

Lubricate all pins, pivot points, and bearing surfaces 
with SAE 20 motor oil as follows:

Tools used in daily production-Lubricate daily

Tools used daily (occasional)-Lubricate weekly

Tools used weekly-Lubricate monthly

Wipe excess oil from tool, particularly from crimping 
area. Oil transferred from the crimping area onto 
certain terminations may affect the electrical 
characteristics of an application.

7.4. Gaging the Crimping Chamber

Each tool is inspected for proper die closures before 
packaging. An inspection should be performed 
periodically to check the tool die closures for 
excessive wear.

NOTE

i

The following plug gaging information for insulation 

crimping chambers is provided for customers 

specifically requiring this information. If plug gaging 

is not required, inspect the die closures using an 

alternate procedure, i.e., performing the "Insulation 

Crimp Adjustment" (see Section 5) and "Visual 

Inspection" (see Paragraph 7.2).

Summary of Contents for 59275

Page 1: ...G Radiation Resistant Terminals and Splices on stranded copper wire sizes 26 through 14 PLASTI GRIP Terminals on solid or stranded copper wire sizes 22 through 14 PLASTI GRIP Butt Splices on solid or...

Page 2: ...408 1610 2 of 11 Rev M Figure 2 Cont d...

Page 3: ...st fully closed Crimp the color coded terminals and splices in the matching color coded portion of the tool Refer to Section 3 3 Place terminal in crimping dies so that terminal tongue slides under lo...

Page 4: ...sts against the recessed surface of the locator as shown in Figure 5 Spare Wire Caps Insulation Adjustment Indicator at Position 4 Wire Barrel Locator Raise Locator So the End of the Cap Rests Against...

Page 5: ...p of tool and turn indicator to Position 4 2 Place terminal or splice in tool dies 3 Insert UNSTRIPPED wire into ONLY the insulation barrel see Figure 3 or Figure 4 of terminal or splice 4 Perform a c...

Page 6: ...ustment indicator in Position 4 for wire having a large insulation diameter 2 Set insulation adjustment indicator in Position 3 for wire having a medium insulation diameter 3 Set insulation adjustment...

Page 7: ...degreasing compound with a lint free cloth When degreasing compounds are not available tool may be wiped clean with a lint free cloth Relubricate tool as instructed in Paragraph 7 3 before placing it...

Page 8: ...ring loaded locator up and hold gage in straight alignment with the crimping chamber Carefully try to insert without forcing the GO element See Figure 12 Detail A The GO element must pass completely t...

Page 9: ...1 position 3 Insert proper solder slug into one crimp chamber see Figure 9 and Figure 10 and cycle tool 4 Measure the compressed solder slug for the wire barrel crimping chamber and check for complia...

Page 10: ...en the bottoming surfaces of the crimping dies To inspect the CERTI CRIMP hand crimping tool ratchet control 1 Perform a crimp using the largest wire size for your tool 2 While holding the wire in pla...

Page 11: ...r than those listed in Figure 13 should be replaced by Tyco Electronics to ensure quality and reliability of the tool Order replacement parts through your TE Representative or call 1 800 526 5142 or s...

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