background image

408-10216 

Rev

 B

 

of 8

 

3.

 

INSTALLING THE DIE SET AND LOCATOR ASSEMBLY 

1.  Open the tool handles. 

2.  Remove the two die-retaining screws from the tool jaws (see Figure 1). 

3.  Insert the wire and insulation anvils in the moving jaw of the tool frame with their chamfered sides and 

the marked surfaces facing outward. 

4.  Insert two die-retaining spring pins. 

5.  Insert the short die-retaining screw through the jaw and through the anvil dies. Tighten the screw just 

enough to hold the dies in place. Do 

not

 tighten the screw completely. 

6.  Insert the wire and insulation crimpers in the stationary jaw of the tool frame with their chamfered sides 

and the marked surfaces facing outward. 

7.  Insert the other two die-retaining spring pins. 

8.  Insert the long die-retaining screw through the jaw and through the crimper dies. Tighten the screw just 

enough to hold the dies in place. Do 

not

 tighten the screw completely. 

9.  Carefully close the tool handles, making sure the anvil and crimper align properly. Continue closing the 

tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place. 

10.  Tighten both die-retaining screws. 

11.  Place the locator assembly over the end of the long screw and position the locator assembly against 

the side of the tool jaw. 

12.  Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in 

place. 

4.

 

REMOVING THE DIE SET AND LOCATOR ASSEMBLY 

1.  Close the tool handles until the ratchet releases. 

2.  Remove the nut, the locator assembly, the two die-retaining screws, and the four die-retaining spring 

pins. 

3.  Slide the dies out of the tool jaws. 

NOTE 

The ratchet release has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 

 

 

Summary of Contents for 2031991-1

Page 1: ...ions A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire...

Page 2: ...n millimeters with inches in brackets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two...

Page 3: ...and through the crimper dies Tighten the screw just enough to hold the dies in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align pro...

Page 4: ...ert the contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Insert the contact up into the...

Page 5: ...cator assembly 3 Insert a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact sup...

Page 6: ...ly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not...

Page 7: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Page 8: ...secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND...

Reviews: