408-10216
Rev
B
2
of 8
1.
INTRODUCTION
SDE Crimp Commercial Hand Tool Assembly 2031991-1 for the JUNIOR POWER TIMER contacts
is the tool
and die set shown in Figure 1. The tool consists of the SDE Crimp Frame Assembly 2362810-1 (instruction
sheet
) and the die assembly listed in Figure 1. This tool is used to crimp the terminal part numbers
listed in Table 1.
Table 1: Crimping specifications
Crimp tooling
Terminal P/N
Cable
Wire insulation mm
SDE-SA tool
Die assembly
only
Wire size
mm
2
Number of
conductors
Diameter
Strip length
2031991-1
2031991-2
929929
929938
927766
963979
929937
1.5-2.5
1
2.2-30
5.2±0.3
929930
929940
927770
963978
929939
0.5-1.0
1.4-2.1
4.7±0.3
929931
929942
927772
963977
929941
0.2-0.5
1.2-1.6
4.2±0.3
927776
927774
963972
1.0-1.6
3.5±0.3
NOTE
Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not
drawn to scale.
Read these instructions thoroughly before crimping connectors.
2.
DESCRIPTION
The tool frame features two jaws, a handle, and a ratchet adjustment wheel. The die set consists of a crimper
(upper die) and an anvil (lower die). The tool frame holds a die assembly with four crimping chambers (see
Figure 1). Die-retaining spring pins and screws are used to secure the dies in the tool frame.
The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool
has completed the cycle and does not release until the handles have been
fully
closed. The adjustment wheel
controls the amount of handle pressure exerted on the dies during the crimping procedure.
CAUTION
The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp.
Do not
re-
adjust the ratchet unless you have verified that the crimp height is incorrect (see section 8, ADJUSTING THE RATCHET).