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408-10205 

Rev

 C

 

of 9

 

3.

 

INSTALLING THE DIE SET AND LOCATOR ASSEMBLY 

1.  Open the tool handles. 

2.  Remove the two die-retaining screws from the tool jaws (see Figure 1). 

3.  Insert the wire and insulation anvils in the moving jaw of the tool frame with their chamfered sides and 

the marked surfaces facing outward. 

4.  Insert two die-retaining spring pins. 

5.  Insert the short die-retaining screw through the jaw and through the anvil dies. Tighten the screw just 

enough to hold the dies in place. Do 

not

 tighten the screw completely. 

6.  Insert the wire and insulation crimpers in the stationary jaw of the tool frame with their chamfered sides 

and the marked surfaces facing outward. 

7.  Insert the other two die-retaining spring pins. 

8.  Insert the long die-retaining screw through the jaw and through the crimper dies. Tighten the screw just 

enough to hold the dies in place. Do 

not

 tighten the screw completely. 

9.  Carefully close the tool handles, making sure the anvil and crimper align properly. Continue closing the 

tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place. 

10.  Tighten both die-retaining screws. 

11.  Place the locator assembly over the end of the long screw and position the locator assembly against 

the side of the tool jaw. 

12.  Place the nut onto the end of the long screw and tighten the nut enough to hold the locator assembly in 

place. 

4.

 

REMOVING THE DIE SET AND LOCATOR ASSEMBLY 

1.  Close the tool handles until the ratchet releases. 

2.  Remove the nut, the locator assembly, the two die-retaining screws, and the four die-retaining spring 

pins. 

3.  Slide the dies out of the tool jaws. 

NOTE 

The ratchet release has detents with audible clicks as the handles are closed. The ratchet releases on the sixth click. 

 

 

Summary of Contents for 2031676-1

Page 1: ...ions A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire...

Page 2: ...inches in brackets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle and...

Page 3: ...and through the crimper dies Tighten the screw just enough to hold the dies in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align pro...

Page 4: ...e mating end insert the contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Insert the cont...

Page 5: ...t the contact 6 Make another sample crimp If the contact is still bent during crimping repeat the adjustment procedure Figure 3 and proceed as follows 7 Make a sample crimp and determine whether the c...

Page 6: ...408 10205 Rev C 6 of 9 3 Die assembly for reference only...

Page 7: ...a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust the...

Page 8: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Page 9: ...secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND...

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